Keterangan
Detil Produk
tidak masuk akal 800 lap joint flanges are loose-type flanges used together with a stub end, memungkinkan penyelarasan yang mudah, simplified installation and convenient dismantling of piping systems. Manufactured from nickel-iron-chromium alloy, they offer excellent resistance to oxidation, carburization and many high-temperature corrosive environments. These flanges are widely used in thermal processing equipment, jalur petrokimia, tanaman kimia, penukar panas, offshore systems and power generation units where both corrosion resistance and service stability are required.
SASA FLANGE supplies Incoloy 800 flensa sambungan pangkuan dalam dimensi standar dan khusus menurut ASME, EN, DIN, Persyaratan JIS dan GB. Setiap ordo dapat didukung dengan analisis kimia, pengujian mekanis, pemeriksaan dimensi, pengujian PMI, EN 10204 3.1 certificate and full heat number traceability to meet international project and end-user specifications.
- ✓Nama Produk: tidak masuk akal 800 Flensa Sambungan Putaran
- ✓Kelas Bahan: tidak masuk akal 800 / 800H / 800HT, UNS N08800 / N08810 / N08811
- ✓Jenis Produk: Lap Joint Flange used with Stub End
- ✓Fitur Utama: Excellent high-temperature oxidation and carburization resistance with easy alignment during installation
- ✓Aplikasi: Petrokimia, perlakuan panas, pembangkit listrik, laut, offshore and chemical processing pipelines
Parameter Produk
| Nama Produk | tidak masuk akal 800 Flensa Sambungan Putaran |
| Kelas Bahan | tidak masuk akal 800, Incoloy 800H, Incoloy 800HT, UNS N08800, UNS N08810, UNS N08811 |
| Jenis Bahan | Nickel-Iron-Chromium Heat Resistant Alloy |
| Formulir Produk | Forged Lap Joint Flange / Machined Lap Joint Flange |
| Rentang Ukuran | DN15 – DN1500 (1/2 inci – 60 inci) |
| Kelas Tekanan | Kelas 150 – 2500 / PN6 – PN100 |
| Menyegel Wajah | Federasi Rusia, FF, RTJ, Lidah dan Alur, Pria dan Wanita |
| Perawatan Permukaan | Mesin alami, acar, pasif, protective oil on machined surface |
| Standar | ASME B16.5, ASME B16.47, EN 1092-1, DIN 2642, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Inspeksi Dimensi, Hydrostatic Test when required |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
The following chemical composition is for reference for standard Incoloy 800 material used for lap joint flanges. Actual composition may vary slightly by grade such as 800, 800H or 800HT, melting route and applicable specification. Final delivered chemistry shall conform to the relevant ASTM or EN standard and the mill test certificate.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| Isi % | 0.10 maks | 1.00 maks | 1.50 maks | 0.030 maks | 0.015 maks | 19.0 – 23.0 | 30.0 – 35.0 | 0.75 maks | keseimbangan Fe, Al 0.15 – 0.60, Dari 0.15 – 0.60, Cu 0.75 maks |
Sifat Mekanik
Mechanical properties shown below are typical reference values for commonly specified Incoloy 800 grades used in flange production. Actual test results can vary depending on grade, solution annealed condition, section thickness and forging process. SASA FLANGE verifies required tensile and hardness values according to applicable material standards and project specifications.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| tidak masuk akal 800 (UNS N08800) | 520 MPa min | 205 MPa min | 30% menit | 170 HB maks | 7.94 gram/cm3 |
| Incoloy 800H/800HT (UNS N08810/N08811) | 450 MPa min | 170 MPa min | 30% menit | 179 HB maks | 7.94 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia | tidak masuk akal 800 / 800H | Saham / Produksi |
| DN65 – DN300 | Kelas 150 – 1500 | Federasi Rusia / RTJ | tidak masuk akal 800 / 800H / 800HT | Saham / Produksi |
| DN350 – DN600 | Kelas 150 – 2500 | Federasi Rusia / RTJ | tidak masuk akal 800 / 800HT | Produksi |
| DN700 – DN1500 | Kelas 150 – 900 | Federasi Rusia | tidak masuk akal 800 | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| Flensa Sambungan Lap ASME | Loose flange used with lap joint stub end according to ASME dimensions | Petrochemical and process piping requiring easy dismantling |
| Flensa Sambungan Lap EN | Flange manufactured to EN 1092-1 dimensions for use with corresponding stub ends | European industrial plants and pressure piping systems |
| Raised Face Lap Joint Flange | Machined with raised face contact profile where specified by project design | Higher pressure systems needing controlled gasket seating |
| Flat Face Lap Joint Flange | Flat seating surface suitable for full face gasket arrangements | Low to medium pressure lines and utility services |
Standar Setara dan Nama Internasional
tidak masuk akal 800 lap joint flanges can be produced to major international flange standards, while the material grade is generally referenced by UNS, ASTM or EN alloy designation. Penamaan yang setara mungkin berbeda di setiap wilayah, but dimensional, inspection and certification requirements can be matched to the customer standard for global procurement and project compliance.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | tidak masuk akal 800 / UNS N08800, 800H / N08810, 800HT / N08811 |
| Eropa | EN 1092-1 | Paduan 800 equivalent Ni-Fe-Cr heat resistant alloy to customer material specification |
| Jerman | DIN 2642 / 2673 | Werkstoff equivalent by customer request for lap joint flange and loose flange applications |
| Jepang | JIS B2220 | tidak masuk akal 800 equivalent nickel alloy material as per project requirement |
| Cina | GB/T 9119 | NS1101 / UNS N08800 equivalent subject to approved material specification |
Alur Proses Produksi
SASA FLANGE controls each manufacturing stage of Incoloy 800 lap joint flanges to ensure alloy integrity, dimensional accuracy and reliable service performance in high-temperature and corrosive piping systems.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Pilih billet atau pelat tempa bersertifikat | Sertifikat material dan ketertelusuran |
| Penempaan | Penempaan panas untuk mencapai bentuk yang dibutuhkan | Suhu penempaan dan rasio reduksi |
| Perlakuan Panas | Solution annealing or controlled heat treatment as specified | Kontrol suhu dan waktu penahanan |
| permesinan | Menyegel wajah, lubang baut, ukuran | Keakuratan dimensi dan penyelesaian permukaan |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, hidrostatik |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical analysis is carried out to verify that the Incoloy 800 alloy meets specified limits for nickel, kromium, karbon, mangan, silicon and other controlled elements. This inspection confirms correct material grade before production and shipment, helping ensure high-temperature corrosion resistance and compliance with applicable ASTM, EN or customer specifications.
2. Pengujian Sifat Mekanik
Pengujian mekanis memverifikasi kekuatan tarik, kekuatan hasil, elongation and hardness of the flange material after required heat treatment. These tests confirm the forged Incoloy 800 lap joint flange has the necessary strength and ductility for service. Test results are reviewed against applicable standards and can be included in the mill test certificate.
3. Inspeksi Dimensi
Pemeriksaan dimensi mencakup diameter luar, diameter dalam, ketebalan, lingkaran baut, ukuran lubang baut, number of holes and facing geometry. Untuk flensa sambungan pangkuan, accurate seating and matching with the stub end are critical. SASA FLANGE inspects each batch to ensure compliance with ASME, EN, DIN, JIS, GB or custom drawings.
4. Pengujian PMI dan Pengujian Hidrostatis
Positive Material Identification is performed to confirm alloy grade and prevent mixed material risk, especially for nickel alloy orders. Hydrostatic pressure testing can be arranged when required by project specifications or end users. EN 10204 3.1 sertifikat, heat number traceability and relevant inspection reports are supplied to support quality assurance and documentation.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
tidak masuk akal 800 lap joint flanges are selected for piping systems operating in high-temperature, oxidizing and moderately corrosive environments. Their loose flange design simplifies installation and maintenance, while the alloy provides long-term performance where conventional stainless steel may not be sufficient. They are commonly specified in process industries requiring heat resistance, corrosion control and reliable traceable materials.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Heater lines, hot process piping, refinery transfer systems | Provides oxidation resistance and easier maintenance with lap joint assembly |
| Pengolahan Kimia | Acid service support lines, reaktor, penukar panas, perpipaan proses | Nickel alloy resists aggressive media and elevated operating temperatures |
| Pembangkit Listrik | Saluran bantu boiler, high-temperature utility piping, emission control systems | Maintains strength and service stability under thermal cycling conditions |
| Pengolahan Air | Special chemical dosing systems and high-chloride auxiliary process lines | Offers improved corrosion resistance where standard alloys are inadequate |
| Kelautan dan Lepas Pantai | Offshore module piping, exhaust-related systems, corrosive service utilities | Good resistance to harsh environments with convenient flange alignment and replacement |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Lap Joint Flange untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: What is an Incoloy 800 flensa sambungan pangkuan?
A: An Incoloy 800 lap joint flange is a loose backing flange used together with a stub end in piping systems. It is made from a nickel-iron-chromium alloy known for high-temperature oxidation and carburization resistance. This flange design allows easier bolt alignment, faster installation and simpler maintenance compared with many fixed-face flange arrangements.
Q: What materials are available for Incoloy 800 flensa sambungan pangkuan?
A: SASA FLANGE can supply lap joint flanges in Incoloy 800, Incoloy 800H and Incoloy 800HT, sesuai dengan UNS N08800, N08810 and N08811. Tergantung pada kebutuhan proyek, we can also discuss other nickel alloy grades for similar service conditions. Material selection is based on temperature, lingkungan korosi, pressure class and end-user specification.
Q: Kelas tekanan apa yang didukung?
A: tidak masuk akal 800 lap joint flanges are commonly supplied from ASME Class 150 up to Class 2500, tergantung pada ukuran, design standard and project requirements. EN and DIN pressure ratings such as PN6 to PN100 are also available. The actual supported range depends on dimensional standard, alloy form and whether the flange is standard or specially machined.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE supplies both standard and custom Incoloy 800 lap joint flanges based on drawings or technical specifications. We can provide special drilling, diameter luar non-standar, custom bore, tipe menghadap, matching stub end dimensions and project-specific markings. Customized production is suitable for replacement parts, OEM requirements and special industrial systems.
Q: Sertifikat apa yang diberikan?
A: Kami dapat menyediakan EN 10204 3.1 sertifikat material bersama dengan laporan pengujian pabrik, heat number traceability and dimensional inspection records. PMI testing reports are available for alloy confirmation, and hydrostatic or additional NDT documentation can be arranged if required. Documentation packages are prepared to match project, EPC, trader or end-user quality requirements.
Hubungi kami
If you are looking for incoloy 800 flensa atau produk flensa khusus terkait, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
- 📧 Surel: penjualan@sasaflange.com
- 📱 Ada apa: +86 13764965049
- ☎️ Telp: +86 21 52236361
- 🌐 Situs web: www.sasaflange.com
