Keterangan
Detil Produk
Monel 400 slip-on flanges are forged or plate-cut flanges with a slightly larger bore than the pipe outside diameter, membiarkan pipa masuk ke dalam flensa sebelum pengelasan fillet. This design offers easy alignment and economical installation while Monel 400 provides excellent resistance to seawater, asam fluorida, alkali, neutral and salt solutions. These flanges are commonly used in marine piping, platform lepas pantai, chemical process lines, brine systems and heat exchange equipment.
SASA FLANGE persediaan Monel 400 slip-on flanges in standard and customized sizes according to ASME, EN, DIN, Persyaratan JIS dan GB. Setiap ordo dapat didukung dengan analisis kimia, pengujian mekanis, pemeriksaan dimensi, pengujian PMI, EN 10204 3.1 sertifikat dan keterlacakan nomor panas penuh untuk memastikan kinerja yang andal dalam layanan industri penting.
- ✓Nama Produk: Monel 400 Flensa Slip-On
- ✓Kelas Bahan: Monel 400 / UNS N04400
- ✓Jenis Produk: Flensa Selip, raised face or flat face, forged or plate machined
- ✓Fitur Utama: Ketahanan yang sangat baik terhadap air laut, alkalis and many reducing media with easy installation
- ✓Aplikasi: Marine piping, sistem lepas pantai, pemrosesan kimia, minyak dan gas, power and desalination
Parameter Produk
| Nama Produk | Monel 400 Flensa Slip-On |
| Kelas Bahan | Monel 400 / UNS N04400 / Paduan 400 |
| Jenis Bahan | Paduan Nikel-Tembaga |
| Formulir Produk | Flensa palsu, rolled ring flange, plate machined flange |
| Rentang Ukuran | DN15 – DN1500 (1/2 inci – 60 inci) |
| Kelas Tekanan | Kelas 150 – 2500 / PN6 – PN100 |
| Menyegel Wajah | Federasi Rusia, FF, RTJ, PT, MFM |
| Perawatan Permukaan | Mesin alami, acar, pasif, lapisan minyak pelindung |
| Standar | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Dimensi, Hidrostatik |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
The following chemical composition is for reference for Monel 400 material commonly used in slip-on flanges. Exact chemistry may vary slightly by product form, manufacturing route and applicable ASTM or EN specification. Final supplied composition will follow the relevant standard, purchase order requirements and the original material test certificate.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| Isi % | 0.30 maks | 0.50 maks | 2.00 maks | 0.024 maks | 0.024 maks | 0.50 maks | 63.0 menit | 0.50 maks | Cu 28.0-34.0, Fe 2.50 maks |
Sifat Mekanik
Mechanical properties shown below are typical reference values for Monel 400 digunakan dalam pembuatan flensa. Actual values can vary with forging condition, annealed or stress-relieved state, thickness and the governing product specification. Certified test results are confirmed by material test reports and can be verified against project requirements before shipment.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| Monel 400 Anil | 550 MPa min | 240 MPa min | 35% menit | 150-190 HB | 8.80 gram/cm3 |
| Monel 400 Flensa Tempa | 585 MPa min | 245 MPa min | 30% menit | 160-210 HB | 8.80 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia | Monel 400 / UNS N04400 | Saham / Produksi |
| DN65 – DN300 | Kelas 150 – 1500 | Federasi Rusia / RTJ | Monel 400 / UNS N04400 | Saham / Produksi |
| DN350 – DN600 | Kelas 150 – 2500 | Federasi Rusia / RTJ | Monel 400 / UNS N04400 | Produksi |
| DN700 – DN1500 | Kelas 150 – 900 | Federasi Rusia | Monel 400 / UNS N04400 | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| ASME B16.5 Slip-On RF | Raised face slip-on flange for small to medium pipe sizes with easy fit-up and fillet welding | Perpipaan proses umum, chemical lines, layanan air laut |
| ASME B16.5 Slip-On FF | Flat face slip-on flange designed for mating with flat face valves, pumps or non-metallic equipment flanges | Low pressure utility systems and lined equipment connections |
| ASME B16.5 Slip-On RTJ | Ring type joint slip-on flange for higher pressure service requiring metal-to-metal gasket sealing | Minyak dan gas, di lepas pantai, high pressure hydrocarbon lines |
| EN 1092-1 Jenis 12 Tergelincir | European standard slip-on plate or forged flange with PN pressure ratings and metric dimensions | Pengolahan air, tanaman kimia, marine and export projects |
Standar Setara dan Nama Internasional
Monel 400 is internationally recognized as a nickel-copper corrosion resistant alloy and may be supplied to multiple dimensional standards depending on project location. While flange dimensions follow ASME, EN, DIN, Standar JIS atau GB, the material is commonly identified as UNS N04400 atau Paduan 400. Equivalent naming and dimensional compatibility should be confirmed at quotation stage.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | Monel 400 / UNS N04400 |
| Eropa | EN 1092-1 | Paduan 400 / NiCu30Fe |
| Jerman | DIN 2527 / 2566 | bahan 2.4360 equivalent application |
| Jepang | JIS B2220 | Monel 400 / N04400 equivalent material |
| Cina | GB/T 9119 | Monel 400 / UNS N04400 flensa paduan nikel |
Alur Proses Produksi
Monel 400 slip-on flanges are produced under controlled manufacturing procedures to ensure corrosion resistance, dimensional accuracy and traceable quality. From raw material selection to final inspection, each process step is monitored to meet international flange standards and project specifications.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Pilih billet atau pelat tempa bersertifikat | Sertifikat material dan ketertelusuran |
| Penempaan | Penempaan panas untuk mencapai bentuk yang dibutuhkan | Suhu penempaan dan rasio reduksi |
| Perlakuan Panas | Solution annealing or stress relieving as required | Kontrol suhu dan waktu penahanan |
| permesinan | Menyegel wajah, lubang baut, ukuran | Keakuratan dimensi dan penyelesaian permukaan |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, hidrostatik |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical composition inspection is carried out using spectrometer analysis to verify that the Monel 400 flange meets the required nickel, tembaga, iron and controlled impurity limits. This step confirms compliance with UNS N04400 chemistry before machining or shipment and helps ensure corrosion resistance in marine, chemical and offshore environments.
2. Pengujian Sifat Mekanik
Pengujian mekanis memverifikasi kekuatan tarik, kekuatan hasil, elongation and hardness of the Monel 400 material used for the flange. Test values are checked against the applicable material specification and purchase requirements. This inspection helps confirm that the flange has adequate strength, ductility and reliability for pressure piping service.
3. Inspeksi Dimensi
Pemeriksaan dimensi mencakup diameter luar, ukuran lubang, ketebalan, lingkaran baut, diameter lubang, bolt hole quantity, flange height and facing details. Raised face or ring joint dimensions are checked with calibrated instruments to ensure full compliance with ASME, EN, DIN, JIS or GB standards and proper interchangeability during installation.
4. Pengujian PMI dan Pengujian Hidrostatis
Positive Material Identification is performed to confirm the flange material is genuine Monel 400 and not substituted with another nickel alloy or stainless steel. Hydrostatic testing can be arranged when project specifications require pressure verification. EN 10204 3.1 sertifikat, material test reports and traceable heat numbers are supplied with shipment documentation.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
Monel 400 slip-on flanges are selected for piping systems exposed to seawater, air garam, alkali dan banyak bahan kimia pereduksi. Their combination of corrosion resistance, good strength and practical installation makes them suitable for demanding industrial projects where long service life and dependable sealing performance are required.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Saluran air terproduksi, perpipaan utilitas lepas pantai, brine injection systems, sour water service | Good resistance to chloride-bearing media and marine environments with reliable flange joint performance |
| Pengolahan Kimia | Penanganan alkali, hydrofluoric acid systems, produksi garam, reaktor dan pipa transfer | Monel 400 offers strong resistance to caustic solutions and many reducing chemical media |
| Pembangkit Listrik | Condenser systems, feedwater auxiliaries, heat exchanger piping and coastal plant utilities | Provides corrosion resistance in wet, saline and elevated temperature service conditions |
| Pengolahan Air | Unit desalinasi, brine circulation lines, seawater intake and discharge piping | Excellent seawater resistance helps reduce maintenance and extend operating life |
| Kelautan dan Lepas Pantai | Perpipaan kapal, sistem air kebakaran, garis pemberat, offshore module piping | High resistance to seawater corrosion and good mechanical performance in marine service |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Slip-On Flensa untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: Apa itu monel 400 flensa slip-on?
A: si Monel 400 slip-on flange is a nickel-copper alloy flange with a bore slightly larger than the pipe outside diameter, memungkinkan pipa meluncur ke posisinya sebelum pengelasan. It is valued for easy installation and excellent resistance to seawater, air garam, alkalis and many corrosive industrial media used in marine and chemical systems.
Q: What materials are available for Monel 400 flensa slip-on?
A: The standard material is Monel 400, juga dikenal sebagai Paduan 400 atau UNS N04400. Tergantung pada kebutuhan proyek, SASA FLANGE can also discuss related nickel alloy flange options, plate-machined or forged forms, and dimensional production to ASME, EN, DIN, JIS or GB standards with full material traceability and certification.
Q: Kelas tekanan apa yang didukung?
A: SASA FLANGE persediaan Monel 400 slip-on flanges in common pressure ratings including ASME Class 150, 300, 600, 900, 1500 dan hingga 2500, as well as EN and DIN pressure ratings such as PN10, PN16, PN25, PN40, PN63 and PN100. Available rating depends on size, standard and face type.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE can produce custom Monel 400 slip-on flanges based on drawings or project specifications. Custom service includes non-standard outer diameter, ukuran lubang, pola pengeboran, facing type such as RF, FF or RTJ, special marking, and machining to match valves, pompa, lined pipe or special alloy piping systems.
Q: Sertifikat apa yang diberikan?
A: Monel 400 slip-on flanges can be supplied with EN 10204 3.1 sertifikat materi, original MTC, heat number traceability and PMI records. When specified, SASA FLANGE also provides dimensional reports, analisis kimia, mechanical test results and hydrostatic test records so buyers have complete documentation for project approval and inspection.
Hubungi kami
If you are looking for monel 400 flensa atau produk flensa khusus terkait, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
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