Keterangan
Detil Produk
Slip on flange Incoloy is a forged or machined flange that slides over the pipe and is fillet welded at the inside and outside to provide reliable alignment and economical installation. Incoloy slip-on flanges offer excellent resistance to oxidation, chloride-containing media, sulfuric and phosphoric acids, dan layanan suhu tinggi, making them suitable for chemical processing, sistem lepas pantai, desulfurisasi gas buang, penukar panas, dan pembangkit listrik.
SASA FLANGE supplies Incoloy slip-on flanges in standard and non-standard dimensions with customized drilling, menghadap, dan peringkat tekanan. Each batch can be supplied with chemical analysis, pengujian mekanis, pemeriksaan dimensi, Verifikasi PMI, EN 10204 3.1 sertifikat, and full heat number traceability to meet international project and end-user documentation requirements.
- ✓Nama Produk: Incoloy Slip-On Flange
- ✓Kelas Bahan: tidak masuk akal 800, 800H, 800HT, 825; Paduan 625 berdasarkan permintaan
- ✓Jenis Produk: Nickel-Iron-Chromium Alloy Slip-On Flange
- ✓Fitur Utama: Ketahanan korosi yang sangat baik, ketahanan terhadap oksidasi, and stable performance at elevated temperature
- ✓Aplikasi: Minyak dan gas, pemrosesan kimia, di lepas pantai, pembangkit listrik, laut, dan pengolahan air
Parameter Produk
| Nama Produk | Slip On Flange Incoloy |
| Kelas Bahan | ASTM B564 UNS N08800, N08810, N08811, N08825; UNS N06625 berdasarkan permintaan |
| Jenis Bahan | Paduan Nikel-Besi-Kromium / Paduan Nikel |
| Formulir Produk | Forged and machined slip-on flange |
| Rentang Ukuran | DN15 – DN1500 (1/2 inci – 60 inci) |
| Kelas Tekanan | Kelas 150 – 1500 / PN10 – PN100 |
| Menyegel Wajah | Federasi Rusia, FF, RTJ, PT, MFM |
| Perawatan Permukaan | Pengawetan, pasif, hasil akhir yang dikerjakan dengan mesin, lapisan minyak pelindung untuk pengiriman |
| Standar | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Dimensi, Hidrostatik |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
Typical chemical composition for Incoloy slip-on flange materials is shown for reference only. Actual composition depends on the selected grade such as UNS N08825 or N08800 and shall conform to the relevant ASTM material specification, project requirements, and the values stated in the final mill test certificate.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| UNS N08825 (%) | 0.05 maks | 0.50 maks | 1.00 maks | 0.03 maks | 0.03 maks | 19.5-23.5 | 38.0-46.0 | 2.5-3.5 | Cu 1.5-3.0, Dari 0.6-1.2, keseimbangan Fe |
Sifat Mekanik
Mechanical properties of Incoloy slip-on flange materials vary according to alloy grade, solution annealed condition, product thickness, and applicable ASTM specification. The values below are typical reference values for commonly used forging grades and should be verified against the certified material test report for each supplied lot.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| tidak masuk akal 800 / UNS N08800 | 500 MPa min | 205 MPa min | 30% menit | 200HB maks | 7.94 gram/cm3 |
| tidak masuk akal 825 / UNS N08825 | 550 MPa min | 220 MPa min | 30% menit | 200HB maks | 8.14 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia | tidak masuk akal 800 / 825 | Saham / Produksi |
| DN65 – DN300 | Kelas 150 – 900 | Federasi Rusia / RTJ | Incoloy 800H / 825 | Saham / Produksi |
| DN350 – DN600 | Kelas 150 – 1500 | Federasi Rusia / RTJ | tidak masuk akal 825 | Produksi |
| DN700 – DN1500 | Kelas 150 – 600 | Federasi Rusia | tidak masuk akal 800 / 825 | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| Slip-On RF | Raised face slip-on flange for general piping service with easy alignment and welding | Chemical lines, sistem air, perpipaan utilitas |
| Slip-On FF | Flat face slip-on flange used where full face gasket contact is required | Low-pressure water treatment and tank connections |
| Slip-On RTJ | Ring type joint slip-on flange for higher pressure and improved sealing performance | Garis proses, offshore and hydrocarbon service |
| Custom Drilled Slip-On | Special bolt pattern, ketebalan, or facing manufactured to drawing | Plant retrofit, peralatan oem, non-standard piping systems |
Standar Setara dan Nama Internasional
Slip-on flange dimensions are produced to international flange standards, while the alloy grade is selected to equivalent nickel alloy material specifications accepted by each region. Exact naming may differ between standards, so final supply is based on dimensional standard, kelas materi, and project documentation approved by the customer.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | ASTM B564 UNS N08800, N08810, N08811, N08825 |
| Eropa | EN 1092-1 | Alloy 800HT / 825 equivalent nickel alloy materials to EN project requirement |
| Jerman | DIN 2527 / 2566 | 2.4858 / 2.4856 equivalent alloy designations by project specification |
| Jepang | JIS B2220 | tidak masuk akal 800 / 825 equivalent nickel alloy materials on request |
| Cina | GB/T 9119 | NS1101 / NS1402 equivalent nickel alloy grades per project requirement |
Alur Proses Produksi
SASA FLANGE controls each production stage for Incoloy slip-on flanges to ensure alloy integrity, presisi dimensi, and sealing performance for demanding corrosion and high-temperature applications.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Pilih billet atau pelat tempa bersertifikat | Sertifikat material dan ketertelusuran |
| Penempaan | Penempaan panas untuk mencapai bentuk yang dibutuhkan | Suhu penempaan dan rasio reduksi |
| Perlakuan Panas | Solution annealing or stabilizing as required by alloy grade | Kontrol suhu dan waktu penahanan |
| permesinan | Menyegel wajah, lubang baut, ukuran | Keakuratan dimensi dan penyelesaian permukaan |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, hidrostatik |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical composition testing is carried out to confirm the supplied Incoloy grade meets the applicable ASTM specification. Elemen paduan utama seperti nikel, kromium, molibdenum, tembaga, and titanium are verified by spectrometer analysis. Ini membantu memastikan ketahanan terhadap korosi, high-temperature stability, and consistency with project material requirements before machining or final dispatch.
2. Pengujian Sifat Mekanik
Mechanical testing is performed according to relevant material standards to verify tensile strength, kekuatan hasil, pemanjangan, dan kekerasan. These tests confirm that the Incoloy flange material has the required strength and ductility for installation and service. Test values may be taken from the original forging lot or additional test specimens depending on customer specification.
3. Inspeksi Dimensi
Each slip-on flange is checked for outside diameter, ukuran lubang, ketebalan, lingkaran baut, bolt hole quantity, diameter lubang, and facing dimensions. Sealing face finish and concentricity are also inspected to ensure correct assembly with mating flanges. Dimensional control is carried out in accordance with ASME, EN, DIN, JIS, GB, or approved customer drawings.
4. Pengujian PMI dan Pengujian Hidrostatis
Positive Material Identification is available to verify the nickel alloy grade of every flange or selected batch using handheld XRF equipment. Hydrostatic testing can be arranged where required by project scope or assembly conditions. SASA FLANGE persediaan EN 10204 3.1 sertifikasi, catatan inspeksi, and traceable heat numbers for full documentation support.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
Incoloy slip-on flanges are selected for corrosive and elevated-temperature piping systems where reliable installation, alloy stability, and resistance to aggressive media are required. They are widely used in industries handling acids, klorida, air laut, hot gases, and process fluids that exceed the capability of carbon steel or standard stainless steel flanges.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Produced water systems, perpipaan lepas pantai, sour service auxiliary lines | Provides corrosion resistance in chloride-bearing and aggressive process environments |
| Pengolahan Kimia | Jalur transfer asam, tanaman pupuk, phosphoric and sulfuric acid service | Incoloy alloys resist pitting, korosi celah, dan serangan kimia |
| Pembangkit Listrik | Sistem bantu boiler, Unit FGD, koneksi penukar panas | Mempertahankan kekuatan dan ketahanan oksidasi pada suhu tinggi |
| Pengolahan Air | Selip desalinasi, garis air garam, chemical dosing systems | Suitable for seawater, air garam, and corrosive treatment chemicals |
| Kelautan dan Lepas Pantai | Pendinginan air laut, modul lepas pantai, deck piping systems | Good resistance to marine atmosphere and chloride-rich service |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Slip-On Flensa untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: What is a slip on flange incoloy?
A: A slip on flange incoloy is a nickel alloy flange designed to slide over the outside diameter of a pipe before fillet welding at both sides. It combines easier alignment and installation with the corrosion resistance and high-temperature performance of Incoloy alloys, making it suitable for chemical, di lepas pantai, laut, and power plant piping systems.
Q: What materials are available for slip on flange incoloy?
A: Common materials include Incoloy 800, 800H, 800HT, Dan 825 manufactured to ASTM B564 or equivalent project specifications. For some applications, SASA FLANGE can also supply similar nickel alloy slip-on flanges such as Alloy 625 berdasarkan permintaan. Material selection depends on temperature, corrosion medium, peringkat tekanan, and end-user technical requirements.
Q: Kelas tekanan apa yang didukung?
A: SASA FLANGE commonly supplies Incoloy slip-on flanges in ASME Class 150, 300, 600, 900, Dan 1500, as well as PN10 to PN100 depending on dimensional standard and size. Slip-on design is generally used in low to medium and selected high-pressure services where welding configuration, tunjangan korosi, and operating conditions are properly evaluated.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE can produce custom Incoloy slip-on flanges according to customer drawings or project standards. Customized options include non-standard bore size, bolt hole drilling, tipe menghadap, ketebalan, diameter luar, special marking, and alloy grade selection. This is useful for plant maintenance, peralatan oem, tergelincir di lepas pantai, and replacement parts requiring exact interchangeability.
Q: Sertifikat apa yang diberikan?
A: SASA FLANGE dapat menyediakan EN 10204 3.1 material certificate together with mill test reports covering chemical composition and mechanical properties. laporan PMI, catatan pemeriksaan dimensi, and other requested QA documents can also be supplied. Hydrostatic testing or additional NDT-related documentation can be arranged according to purchase order requirements and project specifications.
Hubungi kami
If you are looking for slip on flange incoloy or related custom flange products, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
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