Keterangan
Detil Produk
A slip on flange Incoloy is a ring-type flange that slides over the pipe and is secured by fillet welding at the inside and outside, providing simple installation, good alignment and cost-effective assembly. Incoloy slip-on flanges are selected for high-temperature and corrosive service where nickel-iron-chromium alloy performance is required, including petrochemical units, penukar panas, sistem lepas pantai, flue gas desulfurization and chloride-containing process lines.
SASA FLANGE supplies Incoloy slip-on flanges in standard and customized dimensions according to ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS, GB dan gambar proyek. All products can be delivered with chemical analysis, pengujian mekanis, pemeriksaan dimensi, pengujian PMI, EN 10204 3.1 certificate and full heat number traceability to meet strict global industrial procurement requirements.
- ✓Nama Produk: Slip On Flange Incoloy
- ✓Kelas Bahan: tidak masuk akal 800 / 800H / 800HT / 825
- ✓Jenis Produk: Nickel Alloy Slip-On Flange
- ✓Fitur Utama: Oksidasi yang sangat baik, carburization and corrosion resistance with easy pipe alignment and welding
- ✓Aplikasi: Minyak dan gas, pemrosesan kimia, pembangkit listrik, laut, offshore and water treatment
Parameter Produk
| Nama Produk | Slip On Flange Incoloy |
| Kelas Bahan | tidak masuk akal 800, 800H, 800HT, 825 / UNS N08800, N08810, N08811, N08825 |
| Jenis Bahan | Paduan Nikel-Besi-Kromium |
| Formulir Produk | Slip-On Raised Face / Wajah Datar / Flensa Sambungan Tipe Cincin |
| Rentang Ukuran | DN15 – DN1500 (1/2 inci – 60 inci) |
| Kelas Tekanan | Kelas 150 – 2500 / PN6 – PN100 |
| Menyegel Wajah | Federasi Rusia, FF, RTJ, PT, MFM |
| Perawatan Permukaan | dikerjakan, acar, pasif, protective oil on machined areas if required |
| Standar | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Dimensi, Hidrostatik |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
The chemical composition below is a typical reference for common Incoloy grades used in slip-on flanges. Exact composition depends on the selected alloy grade and applicable product standard. Final supplied chemistry will follow the relevant ASTM or project specification and be confirmed by the mill test certificate and inspection records.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| tidak masuk akal 825 | 0.05 maks | 0.50 maks | 1.00 maks | 0.03 maks | 0.03 maks | 19.5-23.5 | 38.0-46.0 | 2.5-3.5 | keseimbangan Fe, Cu 1.5-3.0, Dari 0.6-1.2, Al 0.2 maks |
Sifat Mekanik
Mechanical properties shown are typical minimum values for commonly specified Incoloy grades for flange manufacturing. Actual values may vary depending on grade, penempaan rute, kondisi perlakuan panas dan ketebalan bagian. Certified tensile and other test results can be provided according to order requirements and applicable standards.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| Incoloy 800H | 450 MPa min | 180 MPa min | 30% menit | 170 HB maks | 7.94 gram/cm3 |
| tidak masuk akal 825 | 586 MPa min | 241 MPa min | 30% menit | 200 HB maks | 8.14 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia | tidak masuk akal 800 / 825 | Saham / Produksi |
| DN65 – DN300 | Kelas 150 – 1500 | Federasi Rusia / RTJ | Incoloy 800H / 825 | Saham / Produksi |
| DN350 – DN600 | Kelas 150 – 2500 | Federasi Rusia / RTJ | Incoloy 800HT / 825 | Produksi |
| DN700 – DN1500 | Kelas 150 – 900 | Federasi Rusia | tidak masuk akal 800 / 800H | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| Slip-On RF | Standard raised face slip-on flange for general process piping | Pabrik kimia, jalur utilitas, low to medium pressure service |
| Slip On FF | Flat face slip-on flange for flat-face connections and cast equipment | Pengolahan air, low-pressure process systems, koneksi pompa |
| RTJ Selip | Ring type joint slip-on flange for higher pressure sealing reliability | Minyak dan gas, refinery and high-pressure process lines |
| Slip-On Bor Khusus | Pengeboran non-standar, thickness or facing according to drawing | Project-specific offshore, skid package and replacement applications |
Standar Setara dan Nama Internasional
Slip-on flanges in Incoloy can be produced to major international dimensional standards while the alloy grade is specified separately by ASTM, ASME or project material requirements. Penamaan yang setara mungkin berbeda di setiap wilayah, Tetapi SASA FLANGE matches dimensions, pengeboran, facing and material traceability to the required international standard and purchase specification.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | tidak masuk akal 800 / 800H / 825 ke ASTM B564 or forged equivalent project spec |
| Eropa | EN 1092-1 | Nickel alloy slip-on flange in 1.4876 / paduan 800 atau 2.4858 / paduan 825 berdasarkan spesifikasi proyek |
| Jerman | DIN 2527 / 2566 | DIN dimensions with Incoloy 800 atau 825 material as specified |
| Jepang | JIS B2220 | JIS drilling with Incoloy 800H or 825 paduan nikel yang setara |
| Cina | GB/T 9119 | Dimensi flensa GB dengan UNS N08800 / N08810 / N08825 material |
Alur Proses Produksi
Manufacturing control is critical for nickel alloy flanges to maintain dimensional accuracy, alloy integrity and traceability. SASA FLANGE follows documented process control from raw material verification to final inspection and export packing.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Pilih billet atau pelat tempa bersertifikat | Sertifikat material dan ketertelusuran |
| Penempaan | Penempaan panas untuk mencapai bentuk yang dibutuhkan | Suhu penempaan dan rasio reduksi |
| Perlakuan Panas | Solution annealing or stabilization as required by alloy grade | Kontrol suhu dan waktu penahanan |
| permesinan | Menyegel wajah, lubang baut, ukuran | Keakuratan dimensi dan penyelesaian permukaan |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, hidrostatik |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical composition inspection is carried out to verify that the supplied Incoloy flange matches the specified alloy grade such as 800H or 825. Testing is performed through mill certification review and, bila diperlukan, spectrometer analysis to confirm key elements including nickel, kromium, molibdenum, titanium and carbon within the applicable standard limits.
2. Pengujian Sifat Mekanik
Pengujian mekanis memastikan bahwa material flensa mencapai kekuatan tarik yang diperlukan, kekuatan hasil, elongation and hardness for service conditions. Test results may be taken from the original forged material heat or supplementary testing as requested. This ensures the Incoloy slip-on flange performs reliably under pressure, temperature fluctuation and corrosive process environments.
3. Inspeksi Dimensi
Pemeriksaan dimensi mencakup diameter luar, ukuran lubang, ketebalan flensa, profil hub jika memungkinkan, lingkaran baut, bolt hole diameter and quantity, facing height and overall standard tolerances. Sealing face finish is also checked to ensure proper gasket seating. Inspection is performed according to ASME, EN, DIN, JIS, GB or approved customer drawings before shipment.
4. Pengujian PMI dan Pengujian Hidrostatis
Positive Material Identification is available to verify the nickel alloy grade and prevent material mix-up in critical projects. Hydrostatic or system pressure testing can be arranged when required by contract or project documentation. SASA FLANGE supplies inspection records together with EN 10204 3.1 sertifikat, heat number traceability and relevant dimensional and material verification reports.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
Incoloy slip-on flanges are widely used where corrosion resistance, high-temperature stability and reliable welded assembly are required. Their nickel alloy composition makes them suitable for aggressive media, lingkungan pengoksidasi dan pereduksi, and elevated service temperatures across major industrial sectors.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Sistem air terproduksi, sour service auxiliary lines, offshore piping and process skids | Provides corrosion resistance and dependable flange connection in demanding environments |
| Pengolahan Kimia | Acid handling, tanaman pupuk, phosphoric and sulfuric service, penukar panas | Incoloy grades offer strong resistance to chemical attack and stress corrosion cracking |
| Pembangkit Listrik | Saluran bantu boiler, high-temperature ducts, FGD systems and condensate units | Suitable for elevated temperature service and oxidation resistance |
| Pengolahan Air | Unit desalinasi, garis air garam, aggressive water handling and chemical dosing systems | Nickel alloy performance helps resist chloride-bearing media and corrosive chemicals |
| Kelautan dan Lepas Pantai | Perpipaan air laut, topside process modules and offshore utility systems | Combines corrosion resistance with practical installation for marine atmospheres |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Slip-On Flensa untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: What is a slip on flange Incoloy?
A: A slip on flange Incoloy is a nickel alloy flange designed to slide over the pipe before welding on both the inside and outside. It is used where easy alignment, convenient installation and corrosion resistance are required. Compared with carbon steel or stainless steel flanges, Incoloy versions are selected for more demanding chemical and high-temperature service.
Q: What materials are available for slip on flange Incoloy?
A: SASA FLANGE commonly supplies Incoloy slip-on flanges in Incoloy 800, 800H, 800HT dan 825, sesuai dengan UNS N08800, N08810, N08811 and N08825. Material selection depends on operating temperature, corrosion media and project specification. We can also review special nickel alloy requirements based on drawings, standards and end-user data sheets.
Q: Kelas tekanan apa yang didukung?
A: Slip-on flanges in Incoloy are available in ASME Class 150, 300, 400, 600, 900, 1500 Dan 2500, depending on size and dimensional standard. EN and DIN pressure ratings such as PN6, PN10, PN16, PN25, PN40, PN63 and PN100 are also supported. The final pressure class should be selected according to design code and operating conditions.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE can manufacture custom Incoloy slip-on flanges according to customer drawings or project specifications. We support non-standard bore sizes, special drilling patterns, custom flange thickness, RTJ or raised face machining, and alternative dimensions to ASME, EN, DIN, Standar JIS atau GB. Customized marking, packaging and inspection documentation are also available.
Q: Sertifikat apa yang diberikan?
A: Pasokan standar termasuk EN 10204 3.1 sertifikat material dengan ketertelusuran nomor panas. Tergantung pada kebutuhan pesanan, we can also provide mill test certificate, PMI testing report, laporan inspeksi dimensi, hardness or mechanical test records, and hydrostatic or additional NDE documentation where applicable. This helps international buyers meet project QA and end-user approval requirements.
Hubungi kami
If you are looking for slip on flange incoloy or related custom flange products, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
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- ☎️ Telp: +86 21 52236361
- 🌐 Situs web: www.sasaflange.com
