Keterangan
Detil Produk
Slip on zirconium flanges are bored slightly larger than the pipe outside diameter so the flange slips over the pipe and is joined by fillet welds at the hub and back side. This design provides economical installation, reliable alignment and good performance in low to medium pressure piping systems handling highly corrosive fluids. Zirconium flanges are widely selected for acetic acid, asam klorida, asam sulfat, air laut, urea and high-purity chemical service due to their excellent corrosion resistance.
SASA FLANGE supplies zirconium slip-on flanges in standard and customized dimensions according to ASME B16.5, EN 1092-1, DIN, Persyaratan JIS dan GB. Setiap ordo dapat didukung dengan analisis kimia, pengujian mekanis, pemeriksaan dimensi, pengujian PMI, EN 10204 3.1 sertifikat dan ketertelusuran nomor panas penuh untuk memenuhi spesifikasi proyek dan pengguna akhir yang menuntut.
- ✓Nama Produk: Slip On Zirconium Flange
- ✓Kelas Bahan: Zirkonium 702 / Zirkonium 705
- ✓Jenis Produk: Flensa Selip
- ✓Fitur Utama: Ketahanan korosi yang sangat baik, clean internal flow transition, instalasi ekonomis
- ✓Aplikasi: Pemrosesan kimia, layanan asam, sistem air laut, pembangkit listrik, marine and offshore piping
Parameter Produk
| Nama Produk | Slip On Zirconium Flange |
| Kelas Bahan | Zirkonium 702, Zirkonium 705, UNS R60702, UNS R60705 |
| Jenis Bahan | Reactive metal, corrosion-resistant zirconium alloy |
| Formulir Produk | Flensa palsu, cut and machined flange, flensa pelat |
| Rentang Ukuran | DN15 – DN600 (1/2 inci – 24 inci) |
| Kelas Tekanan | Kelas 150 – 600 / PN10 – PN40 |
| Menyegel Wajah | Federasi Rusia, FF, PT, MFM |
| Perawatan Permukaan | Pengawetan, pasif, menghilangkan lemak, hasil akhir yang dikerjakan dengan mesin, clean packed |
| Standar | ASME B16.5, EN 1092-1, DIN, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Dimensi, Hidrostatik |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
The following chemical composition is for reference for common industrial zirconium flange grades. Actual composition may vary slightly by grade, raw material form and applicable ASTM or customer specification. Final supply chemistry shall comply with the relevant standard and be confirmed by the mill test certificate and inspection records provided with shipment.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| Zirkonium 702 | 0.05 maks | 0.05 maks | 0.05 maks | 0.015 maks | 0.015 maks | – | – | – | Zr+Hf 99.2 menit; Fe+Cr 0.2 maks; H 0.005 maks; N 0.025 maks; HAI 0.16 maks |
| Zirkonium 705 | 0.05 maks | 0.05 maks | 0.05 maks | 0.015 maks | 0.015 maks | – | 2.0-3.0 | – | Zr+Hf balance; Catatan 2.0-3.0; Fe 0.2 maks; H 0.005 maks; N 0.025 maks; HAI 0.18 maks |
Sifat Mekanik
Mechanical properties shown below are typical reference values for commonly supplied zirconium grades used in flange manufacturing. Actual results depend on grade, bentuk produk, forging ratio, kondisi perlakuan panas dan ketebalan bagian. Certified test values can be provided according to the applicable ASTM material specification and project inspection requirements.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| Zirkonium 702 | 380 MPa min | 205 MPa min | 16% menit | 200 HB maks | 6.51 gram/cm3 |
| Zirkonium 705 | 550 MPa min | 380 MPa min | 14% menit | 250 HB maks | 6.70 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia / FF | Zirkonium 702 / 705 | Produksi |
| DN65 – DN300 | Kelas 150 – 600 | Federasi Rusia / PT / MFM | Zirkonium 702 / 705 | Produksi |
| DN350 – DN600 | Kelas 150 – 300 | Federasi Rusia / FF | Zirkonium 702 | Produksi |
| DN15 – DN600 | PN10 – PN40 | Type B RF / FF | Zirkonium 702 / 705 | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| ASME Slip-On Flange | Imperial size zirconium slip-on flange with hub and raised face or flat face to ASME drilling pattern | Proses perpipaan secara kimia, offshore and power plants |
| EN 1092-1 Jenis 12 | European plate or forged slip-on style flange with PN rating and metric dimensions | Pabrik kimia, water treatment and European projects |
| DIN Slip-On Pattern | Metric flange configuration manufactured to DIN dimensional and drilling requirements | Replacement service and legacy European systems |
| JIS / GB Slip-On Flange | Metric slip-on zirconium flange produced to Japanese or Chinese industrial standards | Regional process systems and export fabrication packages |
Standar Setara dan Nama Internasional
Slip on zirconium flanges can be produced to different international flange standards according to project location and piping design code. While flange dimensions and drilling vary by standard, the zirconium material grade is normally specified separately by ASTM or equivalent material designation. SASA FLANGE can match the required dimensional standard together with approved zirconium raw material grades.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | Zirkonium 702 / Zirkonium 705 ke ASTM B493 atau ASTM B551 |
| Eropa | EN 1092-1 | Zr 702 / Zr 705, material supplied to ASTM equivalent on request |
| Jerman | DIN 2527 / 2566 | Zirkonium 702 / 705 for DIN drilling and facing dimensions |
| Jepang | JIS B2220 | Zirkonium 702 / 705 for JIS 5K, 10K, 16K applications |
| Cina | GB/T 9119 | Zr702 / Zr705 slip-on flange for PN series piping |
Alur Proses Produksi
Manufacturing of zirconium slip-on flanges requires strict control of raw material identity, clean processing conditions and precision machining. SASA FLANGE follows documented production routes and inspection procedures to ensure dimensional accuracy, corrosion performance and traceability for each delivered flange.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Select certified zirconium forging billets, bars or plates from approved mills | Sertifikat materi, grade verification and traceability |
| Penempaan | Hot working or profile cutting to obtain required flange blank | Controlled temperature, reduction ratio and contamination prevention |
| Perlakuan Panas | Stress relief or annealing according to grade and product condition | Suhu, atmosphere and holding time control |
| permesinan | Menyegel wajah, membosankan, pusat, bolt holes and flange thickness machined to standard | Akurasi dimensi, konsentrisitas dan permukaan akhir |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, visual and document review |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical composition is verified against the specified zirconium grade using mill certificates and, bila diperlukan, independent laboratory analysis. Key controlled elements such as oxygen, nitrogen, hydrogen, besi, chromium and alloying additions are checked to confirm compliance with ASTM material requirements and customer project specifications for corrosion-resistant service.
2. Pengujian Sifat Mekanik
Mechanical testing is performed according to the applicable material standard and order requirements. Typical verification includes tensile strength, kekuatan hasil, elongation and hardness to ensure the zirconium flange material meets the required mechanical performance after forging and heat treatment. Test records can be linked to each heat number for full traceability.
3. Inspeksi Dimensi
Each slip on zirconium flange is inspected for outside diameter, ukuran lubang, ketebalan, lingkaran baut, bolt hole quantity, diameter lubang, hub dimensions and facing details. Raised face or flat face finish is checked carefully to ensure proper gasket seating, fit-up and interchangeability with mating flanges produced to ASME, EN, DIN, Standar JIS atau GB.
4. Pengujian PMI dan Pengujian Hidrostatis
PMI testing is available to confirm zirconium grade identity and prevent material mix-up in critical corrosive service. Hydrostatic testing is generally performed at the assembled piping or spool level, but additional pressure-related inspections can be arranged if specified. Supply documentation includes EN 10204 3.1 sertifikat, inspection reports and heat number traceability.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
Slip on zirconium flanges are selected for piping systems where corrosion resistance is more critical than very high pressure capability. Their excellent compatibility with many aggressive acids, organic chemicals and seawater media makes them a preferred option for long service life, low contamination risk and reliable maintenance performance in demanding industrial plants.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Offshore seawater handling, produced water and corrosion-critical utility lines | Zirconium offers excellent resistance to seawater and chloride-rich environments |
| Pengolahan Kimia | Acetic acid units, hydrochloric acid systems, urea, organic acid and solvent lines | Outstanding corrosion resistance and purity for aggressive chemical media |
| Pembangkit Listrik | sistem FGD, condenser auxiliary lines and chemical dosing systems | Long service life in corrosive wet process and utility applications |
| Pengolahan Air | Desalinasi, high-chloride brine systems and specialty chemical injection lines | High resistance to chloride attack and low maintenance requirements |
| Kelautan dan Lepas Pantai | Pendinginan air laut, ballast treatment skids and offshore process modules | Reliable anti-corrosion performance in marine atmospheres and seawater service |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Slip-On Flensa untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: What is a slip on zirconium flange?
A: A slip on zirconium flange is a pipe flange with a bore slightly larger than the pipe outside diameter, allowing it to slide over the pipe before welding. It is typically fillet welded at two locations and used in corrosive process systems where zirconium’s excellent resistance to acids, chlorides and seawater is required.
Q: What materials are available for slip on zirconium flanges?
A: The most common materials are Zirconium 702 and Zirconium 705, usually supplied to ASTM material specifications such as ASTM B493 atau ASTM B551 depending on raw material form. Zirkonium 702 is widely used for high corrosion resistance, while Zirconium 705 offers higher strength for selected engineering conditions.
Q: Kelas tekanan apa yang didukung?
A: SASA FLANGE commonly supplies slip on zirconium flanges in ASME Class 150, 300 Dan 600, as well as EN or DIN pressure ratings such as PN10, PN16, PN25 dan PN40. Higher classes are less common for slip-on zirconium construction, but custom engineering review can be offered based on size and application.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE can manufacture custom slip on zirconium flanges according to drawings or project specifications, including non-standard bore, special drilling, customized bolt holes, special facing types and unique dimensions. We can also match mating flange requirements in ASME, EN, DIN, JIS, GB or mixed-standard piping packages.
Q: Sertifikat apa yang diberikan?
A: Pasokan standar dapat mencakup EN 10204 3.1 sertifikat material bersama dengan sertifikat uji pabrik, dimensional inspection report and heat number traceability. PMI testing records are available for positive material identification, and additional third-party inspection support can be arranged according to project requirements or end-user approval procedures.
Hubungi kami
If you are looking for flange slip on zirconium or related custom flange products, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
- 📧 Surel: penjualan@sasaflange.com
- 📱 Ada apa: +86 13764965049
- ☎️ Telp: +86 21 52236361
- 🌐 Situs web: www.sasaflange.com
