Sự miêu tả
Mục lục
- Specifications of Duplex 2205 Mặt bích
- Size Range of Duplex Steel 2205 Mặt bích ống
- Chemical Composition of Duplex S32205 Flanges
- Mechanical & Physical Characteristics of Duplex SS 2205 mặt bích
- Types of Duplex Stainless Steel 2205 Mặt bích ống
- Duplex Steel 1.4462 Flanges Equivalent Grades and Standards
Stainless Steel Flange
song công 2205 Mặt bích thép không gỉ are precision-engineered flanges made from a duplex stainless steel alloy consisting of approximately 22% crom, 5% niken, Và 3% molypden. This unique composition provides outstanding resistance to pitting, ăn mòn kẽ hở, and chloride-induced stress corrosion cracking. Compared to standard austenitic stainless steels like 316L, song công 2205 offers roughly twice the yield strength, allowing for lighter designs without compromising performance.
These flanges are available in various types such as weld neck, trượt trên, mù, ổ cắm hàn, khớp nối, and threaded configurations to meet different piping system requirements. They are commonly used in offshore oil and gas platforms, chemical and petrochemical plants, cơ sở khử muối, bình áp lực, and marine environments where both high mechanical strength and corrosion resistance are critical.
Specifications of Duplex 2205 Mặt bích
| Thông số kỹ thuật | ASTM A182 / ASME SA182 |
|---|---|
| Lớp học | 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc. |
| Kích cỡ | 1/2`` (15 NB) đến 48" (1200NB) |
| Tiêu chuẩn | ANSI/ASME B16.5, B16.48, BS4504, B 16.47 Dòng A & B, BS 10, EN-1092, DIN, vân vân. |
Size Range of Duplex Steel 2205 Mặt bích ống
| Kích thước ống danh nghĩa | Outside Diameter of Flange | Thickness of Flange | Diameter of Raised Face | Diameter of Hub at Base | Length Thru Hub | Diameter or Bore | Diameter of Hub at Bevel | Radius of Fillet | Depth of Socket | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Cổ hàn | Slip-On Threaded Socket | Lập doanh | Slip-on Socket | Lập doanh | ||||||||
| ồ | Q | R | X | Y | Y | Y | W | B | H | r | Z | |
| 1/2 | 3-1/2 | 7/16 | 1-3/8 | 1-3/16 | 1-7/8 | 5/8 | 5/8 | .88 | .90 | .84 | 1/8 | 3/8 |
| 3/4 | 3-7/8 | 1/2 | 1-11/16 | 1-1/2 | 2-1/16 | 5/8 | 5/8 | 1.09 | 1.11 | 1.05 | 1/8 | 7/16 |
| 1 | 4-1/4 | 9/16 | 2 | 1-15/16 | 2-3/16 | 11/16 | 11/16 | 1.36 | 1.38 | 1.32 | 1/8 | 1/2 |
| 1-1/4 | 4-5/8 | 5/8 | 2-1/2 | 2-5/16 | 2-1/4 | 13/16 | 13/16 | 1.70 | 1.72 | 1.66 | 3/16 | 9/16 |
| 1-1/2 | 5 | 11/16 | 2-7/8 | 2-9/16 | 2-7/16 | 7/8 | 7/8 | 1.95 | 1.97 | 1.90 | 1/4 | 5/8 |
| 2 | 6 | 3/4 | 3-5/8 | 3-1/16 | 2-1/2 | 1 | 1 | 2.44 | 2.46 | 2.38 | 5/16 | 11/16 |
| 2-1/2 | 7 | 7/8 | 4-1/8 | 3-9/16 | 2-3/4 | 1-1/8 | 1-1/8 | 2.94 | 2.97 | 2.88 | 5/16 | 3/4 |
| 3 | 7-1/2 | 15/16 | 5 | 4-1/4 | 2-3/4 | 1-3/16 | 1-3/16 | 3.57 | 3.60 | 3.50 | 3/8 | 13/16 |
| 3-1/2 | 8-1/2 | 15/16 | 5-1/2 | 4-13/16 | 2-13/16 | 1-1/4 | 1-1/4 | 4.07 | 4.10 | 4.00 | 3/8 | 7/8 |
| 4 | 9 | 15/16 | 6-3/16 | 5-5/16 | 3 | 1-5/16 | 1-5/16 | 4.57 | 4.60 | 4.50 | 7/16 | 15/16 |
| 5 | 10 | 15/16 | 7.5/16 | 6-7/16 | 3-1/2 | 1-7/16 | 1-7/16 | 5.66 | 5.69 | 5.56 | 7/16 | 15/16 |
| 6 | 11 | 1 | 8-1/2 | 7-9/16 | 3-1/2 | 1-9/16 | 1-9/16 | 6.72 | 6.75 | 6.63 | 1/2 | 1-1/16 |
| 8 | 13-1/2 | 1-1/8 | 10-5/8 | 9-11/16 | 4 | 1-3/4 | 1-3/4 | 8.72 | 8.75 | 8.63 | 1/2 | 1-1/4 |
| 10 | 16 | 1-3/16 | 12-3/4 | 12 | 4 | 1-15/16 | 1-15/16 | 10.88 | 10.92 | 10.75 | 1/2 | 1-5/16 |
| 12 | 19 | 1-1/4 | 15 | 14-3/8 | 4-1/2 | 2-3/16 | 2-3/16 | 12.88 | 12.92 | 12.75 | 1/2 | 1-9/16 |
| 14 | 21 | 1-3/8 | 16-1/4 | 15-3/4 | 5 | 2-1/4 | 3-1/8 | 14.14 | 14.18 | 14.00 | 1/2 | 1-5/8 |
| 16 | 23-1/2 | 1-7/16 | 18-1/2 | 18 | 5 | 2-1/2 | 3-7/16 | 16.16 | 16.19 | 16.00 | 1/2 | 1-3/4 |
| 18 | 25 | 1-9/16 | 21 | 19-7/8 | 5-1/2 | 2-11/16 | 3-13/16 | 18.18 | 18.20 | 18.00 | 1/2 | 1-15/16 |
| 20 | 27-1/2 | 1-11/16 | 23 | 22 | 5-11/16 | 2-7/8 | 4-1/16 | 20.20 | 20.25 | 20.00 | 1/2 | 2-1/8 |
| 24 | 32 | 1-7/8 | 27-1/4 | 26-1/8 | 6 | 3-1/4 | 4-3/8 | 24.25 | 24.25 | 24.00 | 1/2 | 2-1/2 |
Chemical Composition of Duplex S32205 Flanges
| S31804 / S32205 | C | N | P | Và | Mn | Mo | Fe | Cr | S | TRONG |
| 1.0 | 0.03 | 0.02 | 2.0 | 3.0 – 3.5 | 22.0 – 23.0 | 0.03 | 4.5 – 6.5 | 0.14 – 0.2 | Bal |
Mechanical & Physical Characteristics of Duplex SS 2205 mặt bích
| S31804 / S32205 | Tỉ trọng | điểm nóng chảy | Sức mạnh năng suất (0.2%Bù lại) | Độ bền kéo | Độ giãn dài |
| 7.8 g/cm3 | 1350 °C (2460 ° F) | Psi – 80000 , MPa – 550 | Psi – 116000 , MPa – 800 | 15 % |
Types of Duplex Stainless Steel 2205 Mặt bích ống
 |  |  |  |
| Mặt bích mù | Mặt bích chung | Mặt bích cổ hàn dài | Mặt bích tấm |
 |  |  |  |
| Giảm mặt bích | Mặt bích chung kiểu vòng | Trượt trên mặt bích | Mặt bích hàn ổ cắm |
 |  |  |  |
| Mặt bích cổ hàn | Lưỡi & Mặt bích rãnh | Có ren / Mặt bích bắt vít | Mặt bích mù cảnh tượng |
Duplex Steel 1.4462 Flanges Equivalent Grades and Standards
| TIÊU CHUẨN | CHÚNG TA | VẬT LIỆU KHÔNG. |
| Duplex S31803 | S31804 | 1.4462 |
| Duplex S32205 | S32205 | 1.4462 |
Dimensions of Duplex F51 Flanges
| Nominal Size | Đường kính ngoài (CỦA) | tối thiểu. độ dày (T) | RF Dia. (R) | KHÔNG. of Bolt Holes | Diameter of Holes | Bolt Circle (BC) | SO Bore ID (SB) | WN Bore ID (WB) | Dia. Hub Base (HB) | Dia. of Hub Top (HT) | SO LTH (SL) | WN LTH (WL) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1⁄2 | 3.50 | 0.38 | 1.38 | 4 | 0.62 | 2.38 | 0.88 | 0.62 | 1.19 | 0.84 | 0.56 | 1.81 |
| 3⁄4 | 3.88 | 0.44 | 1.69 | 4 | 0.62 | 2.75 | 1.09 | 0.82 | 1.50 | 1.05 | 0.56 | 2.00 |
| 1 | 4.25 | 0.50 | 2.00 | 4 | 0.62 | 3.12 | 1.36 | 1.05 | 1.94 | 1.32 | 0.62 | 2.12 |
| 11⁄4 | 4.62 | 0.56 | 2.50 | 4 | 0.62 | 3.50 | 1.70 | 1.38 | 2.31 | 1.66 | 0.75 | 2.19 |
| 11⁄2 | 5.00 | 0.62 | 2.88 | 4 | 0.62 | 3.88 | 1.95 | 1.61 | 2.56 | 1.90 | 0.81 | 2.38 |
| 2 | 6.00 | 0.69 | 3.62 | 4 | 0.75 | 4.75 | 2.44 | 2.07 | 3.06 | 2.38 | 0.94 | 2.44 |
| 21⁄2 | 7.00 | 0.81 | 4.12 | 4 | 0.75 | 5.50 | 2.94 | 2.47 | 3.56 | 2.88 | 1.06 | 2.69 |
| 3 | 7.50 | 0.88 | 5.00 | 4 | 0.75 | 6.00 | 3.57 | 3.07 | 4.25 | 3.50 | 1.12 | 2.69 |
| 31⁄2 | 8.50 | 0.88 | 5.50 | 8 | 0.75 | 7.00 | 4.07 | 3.55 | 4.81 | 4.00 | 1.19 | 2.75 |
| 4 | 9.00 | 0.88 | 6.19 | 8 | 0.75 | 7.50 | 4.57 | 4.03 | 5.31 | 4.50 | 1.25 | 2.94 |
| 5 | 10.00 | 0.88 | 7.31 | 8 | 0.88 | 8.50 | 5.66 | 5.05 | 6.44 | 5.56 | 1.38 | 3.44 |
| 6 | 11.00 | 0.94 | 8.50 | 8 | 0.88 | 9.50 | 6.72 | 6.07 | 7.56 | 6.63 | 1.50 | 3.44 |
| 8 | 13.50 | 1.06 | 10.62 | 8 | 0.88 | 11.75 | 8.72 | 7.98 | 9.69 | 8.63 | 1.69 | 3.94 |
| 10 | 16.00 | 1.12 | 12.75 | 12 | 1.00 | 14.25 | 10.88 | 10.02 | 12.00 | 10.75 | 1.88 | 3.94 |
| 12 | 19.00 | 1.19 | 15.00 | 12 | 1.00 | 17.00 | 12.88 | 12.00 | 14.38 | 12.75 | 2.12 | 4.44 |
| 14 | 21.00 | 1.31 | 16.25 | 12 | 1.12 | 18.75 | 14.14 | 13.25 | 15.75 | 14.00 | 2.19 | 4.94 |
| 16 | 23.50 | 1.38 | 18.50 | 16 | 1.12 | 21.25 | 16.16 | 15.25 | 18.00 | 16.00 | 2.44 | 4.94 |
| 18 | 25.00 | 1.50 | 21.00 | 16 | 1.25 | 22.75 | 18.18 | 17.25 | 19.88 | 18.00 | 2.62 | 5.44 |
| 20 | 27.50 | 1.62 | 23.00 | 20 | 1.25 | 25.00 | 20.20 | 19.25 | 22.00 | 20.00 | 2.81 | 5.62 |
| 22 | 29.50 | 1.75 | 25.25 | 20 | 1.38 | 27.25 | 22.22 | 21.25 | 24.25 | 22.00 | 3.07 | 5.82 |
| 24 | 32.00 | 1.81 | 27.25 | 20 | 1.38 | 29.50 | 24.25 | 23.25 | 26.12 | 24.00 | 3.19 | 5.94 |
Duplex Stainless Steel Flange Pressure Rating
| Temp. ℃ | Pressure-temperature rating for ASME B16.47 by class, thanh | |||||
| 75 | 150 | 300 | 400 | 600 | 900 | |
| -29 ĐẾN 38 | 10.0 | 20.0 | 51.7 | 68.9 | 103.4 | 155.1 |
| 50 | 9.8 | 19.5 | 51.7 | 68.9 | 103.4 | 155.1 |
| 100 | 8.8 | 17.7 | 50.7 | 67.5 | 101.3 | 152.0 |
| 150 | 7.9 | 15.8 | 45.9 | 61.2 | 91.9 | 137.8 |
| 200 | 6.9 | 13.8 | 42.7 | 56.9 | 85.3 | 128.0 |
| 250 | 6.0 | 12.1 | 40.5 | 53.9 | 80.9 | 121.4 |
| 300 | 5.1 | 10.2 | 38.9 | 51.8 | 77.7 | 116.6 |
| Temp, ℃ | Pressure-temperature rating for ASME B16.5 by class, thanh | ||||||
| 150 | 300 | 400 | 600 | 900 | 1500 | 2500 | |
| -29 ĐẾN 38 | 20.0 | 51.7 | 68.9 | 103.4 | 155.1 | 258.6 | 430.9 |
| 50 | 19.5 | 51.7 | 68.9 | 103.4 | 155.1 | 258.6 | 430.9 |
| 100 | 17.7 | 50.7 | 67.5 | 101.3 | 152.0 | 253.3 | 422.2 |
| 150 | 15.8 | 45.9 | 61.2 | 91.9 | 137.8 | 229.6 | 382.7 |
| 200 | 13.8 | 42.7 | 56.9 | 85.3 | 128.0 | 213.3 | 355.4 |
| 250 | 12.1 | 40.5 | 53.9 | 80.9 | 121.4 | 202.3 | 337.2 |
| 300 | 10.2 | 38.9 | 51.8 | 77.7 | 116.6 | 194.3 | 323.8 |
Dimensions Tolerance of Duplex Ss Flanges
| Đường kính ngoài ≤ 24 = 1.6 mm | > 24 = ± 3.2 mm | Đường kính bên trong not applicable |
| Diameter of Contact Face 1.6 mm Raised Face = ± 0.8 mm 6.35 mm Raised Face, Lưỡi & rãnh / Male-Female = ± 0.4 mm | Outside Diameter of Hub ≤ 12 = + 2.4 mm / – 1.6 mm | ≥ 14 = ± 3.2 mm |
| Diameter of Counterbore not applicable | khoan Bolt Circle = 1.6 mm | Bolt Hole Spacing = ± 0.8 mm Eccentricity of Bolt Circle with Respect to Facing ≤ 2½ = 0.8 mm max. | ≥ 3 = 1.6 mm max. |
| độ dày ≤ 18 = + 3.2 mm / – 0 | ≥ 20 = + 4.8 mm / – 0 | Length thru Hub ≤ 18 = + 3.2 mm / – 0.8 mm | ≥ 20 = + 4.8 mm / – 1.6 mm |
Weight Chart for Duplex 2205 Mặt bích
Ghi chú: The actual weight may vary slightly depending on exact dimensions, độ dày mặt bích, neck length, and manufacturing tolerances.
| Tiêu chuẩn | Lớp học | Đường kính | Đường kính vòng tròn bu lông | Số lượng bu lông | Kích thước bu lông | Diameter of Bolt Hole |
|---|---|---|---|---|---|---|
| AS4087 | PN14 | 95 | 67 | 4 | M12 | 14 |
| BẰNG 2129 | Table C | 95 | 67 | 4 | 13 | 14 |
| Table D | 95 | 67 | 4 | 13 | 14 | |
| Table E | 95 | 67 | 4 | 13 | 14 | |
| Table F | 95 | 67 | 4 | 13 | 14 | |
| Table H | 114 | 83 | 4 | 16 | 17 | |
| Table J | 114 | 83 | 4 | 16 | 17 | |
| ANSI B16.5 | ANSI 150 | 89 | 60 | 4 | 13 | 16 |
| ANSI 300 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 600 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 900 | 121 | 83 | 4 | 19 | 22 | |
| ANSI 1500 | 121 | 83 | 4 | 19 | 22 | |
| ISO 7005 (DIN) | PN6 | 80 | 55 | 4 | M10 | 11 |
| PN10 | 95 | 65 | 4 | M12 | 14 | |
| PN16 | 95 | 65 | 4 | M12 | 14 | |
| PN20 | 90 | 60.5 | 4 | M14 | 16 | |
| PN25 | 95 | 65 | 4 | M12 | 14 | |
| PN40 | 95 | 65 | 4 | M12 | 14 |
Possible Alternative Grades in Place of 2205 SS Duplex Flange
904L | Better formability is needed, with similar corrosion resistance and lower strength. |
UR52N+ | High resistance to corrosion is required, e.g. resistance to higher temperature seawater. |
6%Mo | Higher corrosion resistance is required, but with lower strength and better formability. |
316L | The high corrosion resistance and strength of 2205 are not needed. 316L is lower cost. |
Heat Resistance of 2205 Mặt bích song công
| Khả năng chịu nhiệt | 300°C |
