説明
製品詳細
Incoloy lap joint flanges are backing flanges designed to be used together with lap joint stub ends, allowing free rotation for easier bolt hole alignment and simplified maintenance. Manufactured from nickel-iron-chromium alloy grades, these flanges offer good resistance to oxidation, chloride environments, reducing and oxidizing media, making them suitable for chemical lines, オフショアシステム, 熱交換器, power plants and corrosive process piping.
SASA FLANGE supplies Incoloy lap joint flanges in standard and customized dimensions according to ASME, EN, DIN, JIS および GB の要件. Each order can be supported by chemical analysis, 機械的試験, 寸法検査, PMIテスト, EN 10204 3.1 certificate and full heat number traceability to ensure compliance for critical industrial projects.
- ✓製品名: Incoloy Lap Joint Flanges
- ✓材質グレード: Incoloy 800/800H/800HT/825/925
- ✓製品タイプ: ラップジョイントフランジ / Loose Backing Flange
- ✓主な特長: Excellent corrosion resistance with easy alignment and frequent dismantling capability
- ✓アプリケーション: 石油とガス, 化学処理, 発電, 海洋, water treatment and heat exchanger systems
製品パラメータ
| 製品名 | Incoloy Lap Joint Flanges |
| 材質グレード | インコロイ 800, 800H, 800HT, 825, 925 |
| 材質の種類 | Nickel-Iron-Chromium Alloy / ニッケル合金 |
| 製品形態 | Forged lap joint flange, machined backing flange |
| サイズ範囲 | DN15 – DN1500 (1/2 インチ – 60 インチ) |
| 圧力クラス | クラス 150 – 2500 / PN6 – PN100 |
| シール面 | Flat face for use with lap joint stub end, RF type dimensions available by standard design |
| 表面処理 | Natural machined, pickled, passivated, anti-rust protection on machined surfaces |
| 標準 | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, ギガバイト/トン 9119 または顧客の仕様 |
| 検査 | 化学分析, 機械的試験, PMIテスト, 次元, 静水圧 |
| 証明書 | EN 10204 3.1 材料証明書が利用可能 |
| 加工サービス | 切断, CNC加工, カスタムドリリング, カスタムサイズ加工 |
化学組成
The following chemical composition is for general reference based on common Incoloy grades used for lap joint flanges. Actual composition may vary by grade, product form and applicable ASTM or EN material standard. Final supplied composition will follow the approved material test certificate and relevant specification requirements.
| 要素 | C | そして | ん | P | S | Cr | で | モー | 他の |
|---|---|---|---|---|---|---|---|---|---|
| インコロイ 825 | 0.05 最大 | 0.50 最大 | 1.00 最大 | 0.03 最大 | 0.03 最大 | 19.5-23.5 | 38.0-46.0 | 2.5-3.5 | 鉄バランス, 銅 1.5-3.0, の 0.6-1.2, アル 0.2 最大 |
機械的性質
Mechanical properties shown below are typical reference values for common Incoloy grades used in forged flange production. Actual tensile strength, 降伏強さ, elongation and hardness can vary according to grade, heat treatment condition, section thickness and applicable material standard. Certified test values are provided on the material certificate when required.
| 学年 | 抗張力 | 降伏強さ | 伸長 | 硬度 | 密度 |
|---|---|---|---|---|---|
| Incoloy 800H | 450 MPa以上 | 170 MPa以上 | 30% 分 | 180HB最大 | 7.94 g/cm3 |
| インコロイ 825 | 550 MPa以上 | 220 MPa以上 | 30% 分 | 200HB最大 | 8.14 g/cm3 |
共通サイズ表
| サイズ範囲 | 圧力クラス | シール面 | 材料 | 可用性 |
|---|---|---|---|---|
| DN15 – DN50 | クラス 150 – 600 | ラップジョイント / 平面 | インコロイ 800 / 825 | ストック / 生産 |
| DN65 – DN300 | クラス 150 – 1500 | ラップジョイント / 平面 | Incoloy 800H / 825 / 925 | ストック / 生産 |
| DN350 – DN600 | クラス 150 – 2500 | ラップジョイント / 平面 | Incoloy 800HT / 825 | 生産 |
| DN700 – DN1500 | クラス 150 – 900 | ラップジョイント / 平面 | インコロイ 800 / 825 | オーダーメイド |
各種仕様比較
| タイプ | 説明 | 一般的な使用方法 |
|---|---|---|
| ASME Lap Joint Flange | Loose backing flange used with ASME short or long pattern stub end | Process piping, refinery lines, maintenance-intensive systems |
| EN Lap Joint Flange | European style lap joint flange matched to EN stub end dimensions | Chemical plants, water treatment and industrial utility piping |
| Forged Incoloy Lap Joint Flange | Forged alloy flange with improved structural integrity and dimensional consistency | High-corrosion and moderate to high pressure applications |
| Custom Drilled Lap Joint Flange | Special drilling, thickness or non-standard dimensions per project drawing | Offshore modules, skid packages and retrofit piping systems |
同等の規格と国際名
Incoloy lap joint flanges can be produced to multiple international flange dimensions and drilling standards depending on project location and end-user specification. Equivalent grade naming may differ by region, while the base alloy is selected according to ASTM, ASME, EN or proprietary material requirements stated in the purchase order and MTC.
| 標準 / 地域 | 標準コード | 代表的なグレード / 同等 |
|---|---|---|
| アメリカ合衆国 | ASME B16.5 | インコロイ 800 / 800H / 825 に ASTM B564 or forged equivalent |
| ヨーロッパ | EN 1092-1 | Nickel alloy lap joint flange in alloy 800H or 825 by project specification |
| ドイツ | DIN 2527 / 2566 | DIN lap joint type dimensions with Incoloy 800 または 825 材料 |
| 日本 | JIS B2220 | JIS drilled lap joint flange in Incoloy 800 / 825 |
| 中国 | ギガバイト/トン 9119 | GB flange dimensions with UNS N08800 or N08825 alloy material |
生産工程の流れ
SASA FLANGE controls each manufacturing stage from alloy raw material verification to final inspection and export packing. Strict process management helps ensure stable metallurgy, accurate dimensions, reliable fit-up with stub ends and documented traceability for industrial piping projects.
- 1. 原材料の選択
- 2. 鍛造 / 切断
- 3. 熱処理
- 4. 荒加工
- 5. 仕上げ加工
- 6. 掘削
- 7. 表面処理
- 8. 検査
- 9. マーキング
- 10. パッキング
- 11. 配達
| プロセスステップ | 説明 | 品質管理ポイント |
|---|---|---|
| 原材料 | 認定された鍛造ビレットまたはプレートを選択してください | 材料証明書とトレーサビリティ |
| 鍛造 | 熱間鍛造により必要な形状を実現 | 鍛造温度と減速比 |
| 熱処理 | Solution annealing or annealing as required by alloy grade | 温度と保持時間の制御 |
| 機械加工 | シール面, ボルト穴, 寸法 | 寸法精度と表面仕上げ |
| 検査 | 出荷前の最終検査 | 寸法, 表面, PMI, 静水圧 |
製品検査
1. 化学成分検査
Chemical analysis is performed to confirm that the supplied Incoloy material meets the specified alloy grade such as 800H or 825. Key elements including nickel, クロム, モリブデン, titanium and copper are checked against the relevant standard. This inspection helps ensure corrosion resistance and material consistency before machining and shipment.
2. 機械的特性試験
機械試験により引張強度を検証, 降伏強さ, elongation and hardness of the flange material in accordance with the applicable material specification. These tests confirm that the alloy has the required structural performance for pressure-containing piping systems. Test results are reviewed together with heat treatment records and included in project quality documents when specified.
3. 寸法検査
Dimensional inspection covers outside diameter, 厚さ, ボア, ボルトサークル, bolt hole diameter, number of holes and flange facing details. For lap joint flanges, fit-up compatibility with the stub end is especially important. SASA FLANGE checks dimensions against ASME, EN, DIN, JIS, GB or approved drawings to ensure proper installation on site.
4. PMI試験と静水圧試験
Positive Material Identification is conducted to verify the alloy grade and prevent material mix-up in critical service environments. Hydrostatic testing can be arranged where project specifications require pressure integrity verification for assembled components or related flange systems. EN 10204 3.1 証明書, inspection records and traceability documents are supplied according to order requirements.
製品の梱包
- ✓木製ケース包装: 高圧・大口径製品に最適
- ✓シュリンクラップによるパレット梱包: バッチ出荷や標準サイズに適しています
- ✓防錆油塗装 + 耐水紙: 海上貨物の保護に使用されます
- ✓個別のビニール袋 + カートン: 小型継手やねじ製品に使用されます。
- ✓クリアマーキング: 学年, サイズ, 圧力クラス, ヒート番号とPO番号
アプリケーション
Incoloy lap joint flanges are selected for piping systems where corrosion resistance, easy assembly and repeated maintenance access are important. Their loose flange design simplifies alignment and reduces replacement cost because the wetted corrosion-resistant stub end contacts the process media while the backing flange provides mechanical support.
| 業界 | 代表的な用途 | この製品が使用される理由 |
|---|---|---|
| 石油とガス | Produced water lines, offshore utility piping, sour service auxiliary systems | Offers corrosion resistance and easier dismantling during maintenance shutdowns |
| 化学処理 | 酸移送ライン, reactor piping, fertilizer plants, scrubber systems | Incoloy alloys resist aggressive media and lap joint design eases inspection |
| 発電 | Boiler auxiliary lines, flue gas desulfurization systems, heat exchanger piping | Suitable for elevated temperature service and corrosive condensate environments |
| 水処理 | Desalination units, chemical dosing lines, high chloride water systems | Good resistance to chloride-bearing media with practical flange alignment |
| 海洋および海洋 | 海水システム, platform modules, firewater and cooling lines | Corrosion-resistant alloy helps improve reliability in saline environments |
選ぶ理由 SASA FLANGE?
- ✓Professional manufacturer of Lap Joint Flange for global industrial projects
- ✓カスタマイズされたサイズ, 図面による圧力クラスと材料グレード
- ✓完全な標準サポート: ASME, EN, DIN, JIS, GB, GOSTと顧客の仕様
- ✓熱数制御による材料トレーサビリティと EN 10204 3.1 材料証明書
- ✓化学分析, 機械的試験, PMIテスト, 静圧検査および寸法検査
- ✓標準品の在庫状況, リードタイム 3-7 日; カスタム生産 15-30 日
- ✓海上向け輸出グレードの梱包, 航空輸送と陸上輸送
- ✓15+ 長年の供給経験 50+ 世界中の国
よくある質問
Q: What is an Incoloy lap joint flange?
あ: An Incoloy lap joint flange is a loose backing flange used together with a lap joint stub end. The flange rotates freely around the stub end, making bolt hole alignment easier during installation. It is commonly used where piping needs regular dismantling or where corrosion-resistant alloy wetted parts are required in aggressive service.
Q: What materials are available for Incoloy lap joint flanges?
あ: SASA FLANGE can supply Incoloy lap joint flanges in common nickel alloy grades including Incoloy 800, 800H, 800HT, 825 そして 925, depending on service conditions and specification requirements. Grade selection is based on corrosion environment, 動作温度, pressure rating and compatibility with the mating stub end and piping material.
Q: サポートされている圧力クラス?
あ: These flanges are available in ASME Class 150, 300, 600, 900, 1500 そして 2500, as well as PN-rated EN and DIN options such as PN10 to PN100 where applicable. The actual available pressure range depends on flange size, alloy grade, design standard and project specification for the connected piping system.
Q: できる SASA FLANGE カスタムサイズを供給する?
あ: はい. SASA FLANGE can manufacture custom Incoloy lap joint flanges according to project drawings or non-standard requirements. We support special drilling, customized thickness, special bore sizes, matching dimensions for short or long stub ends, and alternate flange standards. Special material grades and additional testing can also be arranged for critical applications.
Q: どのような証明書が提供されるか?
あ: SASA FLANGE 提供します EN 10204 3.1 material certificate for Incoloy lap joint flanges, together with MTC, dimensional inspection records and heat number traceability. PMI testing is available for alloy verification, and mechanical or hydrostatic testing can be supplied when required by the order, specification or end-user project quality plan.
お問い合わせ
If you are looking for incoloy lap joint flanges or related custom flange products, 連絡してください SASA FLANGE 必要なサイズで, 圧力クラス, 材質グレード, 標準, 表面処理, 数量と検査要件. 私たちのチームは専門的な技術ソリューションと競争力のある見積もりを提供します。 24 時間.
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