説明
製品詳細
Monel slip-on flanges are bored slightly larger than the pipe OD so the pipe can slip into the flange before fillet welding at the hub and back side. This design offers convenient installation, economical fabrication and reliable service in low to medium pressure systems requiring excellent resistance to seawater, hydrofluoric acid, alkalis and chloride-containing media. They are widely used in marine piping, オフショアプラットフォーム, 化学処理, desalination and heat exchanger connections.
SASA FLANGE supplies Monel slip-on flanges in standard and custom dimensions with strict process control. Available inspection includes chemical analysis, 機械的試験, dimensional inspection and PMI testing to confirm alloy integrity. Each order can be supplied with EN 10204 3.1 材料証明書, complete heat number traceability, clear marking and export packaging for international industrial projects.
- ✓製品名: Monel Slip-On Flange
- ✓材質グレード: モネル 400 UNS N04400 / Monel K500 UNS N05500
- ✓製品タイプ: Nickel-Copper Alloy Slip-On Flange
- ✓主な特長: Excellent seawater and chemical corrosion resistance with easy pipe alignment and welding
- ✓アプリケーション: 海兵隊, オフショア, 化学処理, 脱塩, power and heat exchanger piping
製品パラメータ
| 製品名 | Monel Slip-On Flange |
| 材質グレード | モネル 400 (UNS N04400), Monel K500 (UNS N05500) |
| 材質の種類 | Nickel-Copper Alloy |
| 製品形態 | Forged flange or plate machined flange |
| サイズ範囲 | DN15 – DN1500 (1/2 インチ – 60 インチ) |
| 圧力クラス | クラス 150 – 2500 / PN6 – PN100 |
| シール面 | RF, FF, RTJ, TG, MFM |
| 表面処理 | Natural machined, pickling, 不動態化, protective oil coating |
| 標準 | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, ギガバイト/トン 9119 または顧客の仕様 |
| 検査 | 化学分析, 機械的試験, PMIテスト, 次元, 静水圧 |
| 証明書 | EN 10204 3.1 材料証明書が利用可能 |
| 加工サービス | 切断, CNC加工, カスタムドリリング, カスタムサイズ加工 |
化学組成
The following chemical composition is for general reference for commonly supplied Monel grades used in slip-on flanges. Exact chemistry depends on the specified grade, manufacturing route and applicable standard. Final values are confirmed by the mill test certificate and incoming inspection results for each heat number supplied.
| 要素 | C | そして | ん | P | S | Cr | で | モー | 他の |
|---|---|---|---|---|---|---|---|---|---|
| モネル 400 % | 0.30 最大 | 0.50 最大 | 2.00 最大 | 0.024 最大 | 0.024 最大 | – | 63.0 分 | – | 銅 28.0-34.0, 鉄 2.5 最大 |
機械的性質
Mechanical properties shown below are typical reference values for Monel grades commonly used for industrial flange manufacturing. Actual properties may vary with product form, heat treatment condition, section thickness and applicable specification. Certified mechanical test results can be provided based on the actual heat and production lot supplied.
| 学年 | 抗張力 | 降伏強さ | 伸長 | 硬度 | 密度 |
|---|---|---|---|---|---|
| モネル 400 | 480 MPa以上 | 170 MPa以上 | 35% 分 | 150 HB最大 | 8.80 g/cm3 |
| Monel K500 | 965 MPa以上 | 690 MPa以上 | 20% 分 | 35 HRC max | 8.44 g/cm3 |
共通サイズ表
| サイズ範囲 | 圧力クラス | シール面 | 材料 | 可用性 |
|---|---|---|---|---|
| DN15 – DN50 | クラス 150 – 600 | RF | モネル 400 | ストック / 生産 |
| DN65 – DN300 | クラス 150 – 1500 | RF / RTJ | モネル 400 / Monel K500 | ストック / 生産 |
| DN350 – DN600 | クラス 150 – 2500 | RF / RTJ | モネル 400 / Monel K500 | 生産 |
| DN700 – DN1500 | クラス 150 – 900 | RF | モネル 400 | オーダーメイド |
各種仕様比較
| タイプ | 説明 | 一般的な使用方法 |
|---|---|---|
| Slip-On Raised Face | Standard slip-on flange with raised face gasket seating surface | General corrosive service piping, seawater and chemical lines |
| Slip-On Flat Face | Flat sealing face suited for full-face gaskets and lower bolt load applications | FRP-lined systems, low pressure water and chemical service |
| スリッポン RTJ | Slip-on flange with ring type joint groove for higher pressure sealing | High pressure hydrocarbon and offshore process lines |
| Large Diameter Slip-On | ASME B16.47 or EN large size flange for low pressure large bore piping | 冷却水, marine intake and desalination systems |
同等の規格と国際名
Monel slip-on flanges are manufactured to international dimensional standards, while the alloy designation may be specified by UNS, ASTM, DIN or EN material systems. Buyers should note that flange dimensions and material grades are specified separately. SASA FLANGE matches the required flange standard with the requested nickel-copper alloy grade for project compliance.
| 標準 / 地域 | 標準コード | 代表的なグレード / 同等 |
|---|---|---|
| アメリカ合衆国 | ASME B16.5 | モネル 400 UNS N04400 / Monel K500 UNS N05500 |
| ヨーロッパ | EN 1092-1 | NiCu30Fe / nickel-copper alloy equivalent by customer requirement |
| ドイツ | DIN 2527 / 2566 | 2.4360 / 2.4375 equivalent nickel-copper alloy on request |
| 日本 | JIS B2220 | モネル 400 equivalent nickel-copper alloy by specification |
| 中国 | ギガバイト/トン 9119 | NCu30 equivalent nickel-copper alloy by project requirement |
生産工程の流れ
SASA FLANGE controls each manufacturing stage from raw material verification to final inspection to ensure accurate dimensions, alloy integrity and reliable sealing performance for Monel slip-on flanges used in corrosive industrial service.
- 1. 原材料の選択
- 2. 鍛造 / 切断
- 3. 熱処理
- 4. 荒加工
- 5. 仕上げ加工
- 6. 掘削
- 7. 表面処理
- 8. 検査
- 9. マーキング
- 10. パッキング
- 11. 配達
| プロセスステップ | 説明 | 品質管理ポイント |
|---|---|---|
| 原材料 | 認定された鍛造ビレットまたはプレートを選択してください | 材料証明書とトレーサビリティ |
| 鍛造 | 熱間鍛造により必要な形状を実現 | 鍛造温度と減速比 |
| 熱処理 | Annealing or age hardening according to grade | 温度と保持時間の制御 |
| 機械加工 | シール面, ボルト穴, 寸法 | 寸法精度と表面仕上げ |
| 検査 | 出荷前の最終検査 | 寸法, 表面, PMI, 静水圧 |
製品検査
1. 化学成分検査
Chemical analysis is performed to verify the nickel, copper and other alloying elements meet the specified Monel grade requirements. Incoming raw material certificates are checked against spectrometer or laboratory test results to confirm conformity before production. This process helps ensure stable corrosion resistance and correct alloy identification for critical industrial service.
2. 機械的特性試験
機械試験により引張強度を検証, 降伏強さ, elongation and hardness in accordance with the applicable material specification and heat treatment condition. These tests confirm that Monel slip-on flanges provide the required strength and ductility for fabrication, welding and operating loads in offshore, marine and chemical processing systems.
3. 寸法検査
Each flange is inspected for outside diameter, ボアサイズ, 厚さ, ボルトサークル, bolt hole accuracy, hub dimensions and facing geometry. Raised face height, RTJ groove dimensions and sealing finish are checked according to the relevant flange standard. Strict dimensional inspection ensures easy assembly, proper alignment and reliable gasket sealing performance.
4. PMI試験と静水圧試験
Positive Material Identification is carried out to confirm the supplied flange matches Monel 400 or Monel K500 as ordered. Hydrostatic testing can be arranged when required for assembled components or special project specifications. SASA FLANGE 用品 EN 10204 3.1 証明書, inspection records, heat number traceability and marking for full quality documentation.
製品の梱包
- ✓木製ケース包装: 高圧・大口径製品に最適
- ✓シュリンクラップによるパレット梱包: バッチ出荷や標準サイズに適しています
- ✓防錆油塗装 + 耐水紙: 海上貨物の保護に使用されます
- ✓個別のビニール袋 + カートン: 小型継手やねじ製品に使用されます。
- ✓クリアマーキング: 学年, サイズ, 圧力クラス, ヒート番号とPO番号
アプリケーション
Monel slip-on flanges are selected for piping systems that require strong resistance to seawater, salt solutions, alkalis and many reducing chemicals. Their easy fit-up and dependable performance make them suitable for fabricated pipe spools and process connections across demanding industrial environments where conventional stainless steel may not provide sufficient corrosion resistance.
| 業界 | 代表的な用途 | この製品が使用される理由 |
|---|---|---|
| 石油とガス | Produced water lines, offshore utility piping, firewater and seawater systems | Offers excellent seawater corrosion resistance and practical installation for welded piping |
| 化学処理 | Alkali handling, hydrofluoric acid service, heat exchangers and transfer lines | Monel alloy resists many corrosive chemicals and supports reliable flange joints |
| 発電 | Cooling water circuits, condenser systems and flue gas auxiliary piping | Performs well in brackish water and high-corrosion utility environments |
| 水処理 | Desalination plants, brine lines and marine intake or discharge piping | Nickel-copper alloy provides long service life in chloride-rich media |
| 海洋および海洋 | 船内配管, ballast systems, seawater cooling and offshore platforms | High resistance to seawater attack, biofouling-related corrosion and splash zone exposure |
選ぶ理由 SASA FLANGE?
- ✓世界的な産業プロジェクト向けのスリップオン フランジの専門メーカー
- ✓カスタマイズされたサイズ, 図面による圧力クラスと材料グレード
- ✓完全な標準サポート: ASME, EN, DIN, JIS, GB, GOSTと顧客の仕様
- ✓熱数制御による材料トレーサビリティと EN 10204 3.1 材料証明書
- ✓化学分析, 機械的試験, PMIテスト, 静圧検査および寸法検査
- ✓標準品の在庫状況, リードタイム 3-7 日; カスタム生産 15-30 日
- ✓海上向け輸出グレードの梱包, 航空輸送と陸上輸送
- ✓15+ 長年の供給経験 50+ 世界中の国
よくある質問
Q: What is a Monel slip-on flange?
あ: A Monel slip-on flange is a nickel-copper alloy flange designed with a bore slightly larger than the pipe outside diameter, allowing the pipe to slide into position before welding. It is commonly used where corrosion resistance to seawater, 塩化物, alkalis and certain acids is required, while also offering easier installation than weld neck flanges.
Q: What materials are available for Monel slip-on flanges?
あ: SASA FLANGE commonly supplies Monel 400 and Monel K500 slip-on flanges. モネル 400 is widely used for excellent corrosion resistance and good weldability, while Monel K500 provides higher strength through precipitation hardening. Material can be supplied as forged or plate-machined flanges depending on size, class and project requirements.
Q: サポートされている圧力クラス?
あ: Monel slip-on flanges are available in ASME Class 150, 300, 600, 900, 1500 そして 2500, as well as EN and DIN pressure ratings such as PN6 to PN100. The final pressure rating depends on size, フランジ標準, material form and service conditions. Large diameter flanges are also available in ASME B16.47 寸法.
Q: できる SASA FLANGE カスタムサイズを供給する?
あ: はい. SASA FLANGE can manufacture custom Monel slip-on flanges according to drawings or project specifications. We support special bore sizes, non-standard drilling, custom bolt holes, RTJ or special facing, large outside diameters and specific alloy requirements. Custom machining and inspection documentation are available for offshore, chemical and marine projects.
Q: どのような証明書が提供されるか?
あ: SASA FLANGE 提供できる EN 10204 3.1 material certificate with heat number traceability for Monel slip-on flanges. Supporting documents may include MTC, chemical analysis, mechanical test reports, dimensional inspection records and PMI results. Hydrostatic or additional third-party inspection documentation can also be arranged according to purchase order and project specifications.
お問い合わせ
If you are looking for flange slip on monel or related custom flange products, 連絡してください SASA FLANGE 必要なサイズで, 圧力クラス, 材質グレード, 標準, 表面処理, 数量と検査要件. 私たちのチームは専門的な技術ソリューションと競争力のある見積もりを提供します。 24 時間.
- 📧メール: sales@sasaflange.com
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