Sự miêu tả
Full-bore stainless steel isolation valve
Van cổng nêm bằng thép không gỉ
A rising-stem gate valve for fully open or fully closed service in process piping, available with material, cắt tỉa, end and operator selections matched to the piping specification.
What is a stainless steel wedge gate valve?
A wedge gate valve controls flow by raising or lowering a wedge-shaped closure member between two seats. In the fully open position, the flow path is substantially unobstructed, making the design suitable for isolation where low pressure drop is important.
Flexible wedges can accommodate limited seat alignment and temperature effects better than a rigid solid wedge in many services. Gate valves are not normally selected for throttling because partial opening can cause vibration, seat erosion and damage to the wedge or guides.
Wedge gate valve specifications
| Sản phẩm | Stainless steel wedge gate valve |
|---|---|
| Sự thi công | Bolted bonnet or pressure seal when separately designed and ordered |
| Wedge options | Flexible wedge or solid wedge according to design and service |
| Stem arrangement | Outside screw and yoke, rising stem |
| Body materials | ASTM A351 CF8/CF8M/CF3/CF3M; duplex or nickel alloy by specification |
| Trim and seating | Stainless/alloy trim with integral, renewable or hardfaced seats as ordered |
| Đánh giá áp suất | ASME Class or PN rating verified against material and temperature |
| Kết nối cuối | RF, RTJ or butt-weld ends according to design |
| Hoạt động | tay quay, hộp số, điện, thiết bị truyền động khí nén hoặc thủy lực |
| Optional features | Lantern ring, live-loaded packing, bypass, làm khô hạn, locking and emissions-qualified packing when specified |
| Tài liệu | Material records, báo cáo thử nghiệm áp lực, GA drawing and inspection dossier as ordered |
The table describes typical engineered supply options, not a universal stock range. Final size, đánh giá nhiệt độ áp suất, cắt tỉa, seat, operator and end connection must be confirmed against the purchase specification and applicable code edition.
Stainless steel and alloy material options
| Gia đình vật chất | Common cast designations | Typical selection basis |
|---|---|---|
| Austenitic stainless steel | ASTM A351 CF8, CF8M, CF3 and CF3M | Chống ăn mòn chung; CF8M/CF3M adds molybdenum for improved chloride resistance. |
| Duplex stainless steel | ASTM A995/A890 4A and related 2205 điểm | Higher strength and improved chloride stress-corrosion resistance when properly specified. |
| Super duplex stainless steel | ASTM A995/A890 5A or 6A | Nước biển, offshore and high-chloride service subject to temperature and fabrication controls. |
| Hợp kim niken | ASTM A494 grades matching C276, hợp kim 20, Monel or other ordered chemistry | Selected from actual process chemistry, sự tập trung, temperature and contamination data. |
Thiết kế, testing and project compliance
API 600
Cơ sở thiết kế chung cho van cổng thép có nắp ca-pô. Vật liệu, cắt tỉa, độ dày của tường, testing and marking are tied to the ordered edition.
ASME B16.34
Defines pressure-temperature and general valve design requirements within its scope.
API 598
Provides common shell, backseat and closure pressure-test requirements when specified.
API 624 / ISO 15848-1
Fugitive-emission qualification applies only to the qualified stem packing system and valve design.
Standards are supplied only when stated in the quotation and purchase order. An toàn cháy nổ, phát thải chạy trốn, dịch vụ chua, cryogenic and PED requirements require a defined design and supporting qualification or documentation.
Ứng dụng điển hình
| Ngành công nghiệp | Nhiệm vụ điển hình | Selection focus |
|---|---|---|
| Xử lý hóa chất | Main process-line isolation | Corrosion-compatible pressure boundary, trim and packing |
| hóa dầu | Unit isolation and block duties | Fire-safe philosophy, emissions and pressure class |
| Phát điện | Nước, steam auxiliaries and chemical systems | Temperature rating, trim and operating torque |
| Marine and offshore | Utility and selected seawater systems | Duplex material, external corrosion and actuation |
Application examples are not a service approval. The end user or piping materials engineer must verify corrosion compatibility, pressure-temperature limits, emissions class, operating frequency and applicable regulations.
Inspection and supply documentation
EN 10204 3.1 material records and heat-number traceability when ordered.
Shell and closure/seat testing to the ordered standard with documented acceptance criteria.
Positive material identification and PT/RT/UT scope arranged when specified in the inspection plan.
Kích thước, đánh dấu, hoạt động, coating/cleanliness, packing and document dossier checked before dispatch.
Danh sách kiểm tra RFQ
- API/ASME/EN design standard and edition
- Nominal size and pressure class or PN
- Thân hình, bonnet, wedge, stem, seat, packing and bolting materials
- Flexible wedge or solid wedge
- RF, RTJ or butt-weld end details
- Manual or actuated operation
- Dịch, design pressure and design temperature
- Emissions, NACE, fire-safe philosophy and inspection requirements
Câu hỏi thường gặp
Should a wedge gate valve be used for throttling?
Bình thường thì không. A wedge gate valve is intended for fully open or fully closed isolation. Extended partial opening can cause unstable flow, vibration and damage to seating surfaces.
What is the difference between a flexible and solid wedge?
A flexible wedge has controlled flexibility that can accommodate limited seat-angle and thermal effects. A solid wedge is more rigid. The project specification and service determine the correct choice.
What does OS&Y mean?
Outside screw and yoke means the stem threads are outside the pressure boundary. With a rising-stem arrangement, stem movement also provides visual position indication.
Can duplex stainless steel be supplied?
Đúng, subject to the required cast grade, xử lý nhiệt, kiểm tra ăn mòn, trim compatibility, welding controls and pressure-temperature rating.
Which documents should be specified?
Các yêu cầu chung bao gồm EN 10204 3.1 hồ sơ vật chất, pressure test reports, PMI, dimensional inspection and GA drawings. Project-specific NDE and third-party witnessing should be stated at inquiry stage.
Request a wedge gate valve quotation
Provide the design standard, kích cỡ, lớp học, nguyên vật liệu, wedge, ends, operating conditions and documentation requirements.
