Flanş Tipi Nasıl Belirlenir: Mühendisler ve Alıcılar için Eksiksiz Bir Kılavuz

Boru sistemleriyle çalışırken, flanşlar güvenli ve sızdırmaz bağlantıların sağlanmasında kritik bir rol oynar. Ancak pek çok flanş türü mevcut olduğundan, identifying the right one can be overwhelming—especially when faced with technical drawings, özellikler, or international standards. Bu makalede, we’ll walk you through how to identify flange types based on shape, face type, basınç derecesi, malzeme, ve standartlar. This guide is ideal for engineers, satın alma uzmanları, and technical buyers.

Throughout this article, we’ll also highlight how SASA FLANGE can support your flange needs with accurate identification, üretme, and custom solutions.


1. Why Flange Identification Matters

Correct flange identification ensures:

  • Compatibility with pipes, vanalar, ve bağlantı parçaları

  • Compliance with industry standards (ASME, DIN, EN, JIS, vesaire.)

  • Prevention of leaks, sistem hatası, or expensive rework

  • Efficiency during procurement, denetleme, ve kurulum

Misidentifying flange types can result in mismatched connections, delayed projects, and increased costs. That’s why a clear understanding of the different types is essential.


2. Key Factors to Identify Flange Types

2.1. Flange Face Type

The face type is the surface that comes into contact with the gasket. It plays a role in the sealing method and pressure containment.

Common face types include:

  • Yükseltilmiş Yüz (RF): A small raised surface around the bore, most common in industrial piping.

  • Düz Yüz (FF): Entire face is flat, often used with cast iron components.

  • Halka Tipi Bağlantı (RTJ): Features a deep groove and requires a metal ring gasket; used for high-pressure systems.

  • Dil ve Oluk (T&G): Each flange has a matching tongue and groove; offers accurate alignment.

  • Erkek ve Kadın (M&F): Similar to T&G but uses a wider sealing surface.

You can identify the face type by visually inspecting the sealing surface or checking engineering drawings.


2.2. Flange Connection Type

Flanges connect to the piping system in different ways:

  • Kaynak Boyunlu Flanş: Has a long tapered hub; welded to the pipe. Used in high-pressure and high-temperature applications.

  • Geçmeli Flanş: Slides over the pipe and is welded inside and outside. Easier to align but less strong.

  • Soket Kaynak Flanşı: Has a socket to insert the pipe before welding. Used for smaller sizes and high-pressure services.

  • Dişli Flanş: Screwed onto a threaded pipe; requires no welding.

  • Tur eklem flanşı: Saplama ucuyla kullanılır; allows for easy alignment and rotation.

  • Kör Flanş: No bore; used to close off a pipeline or valve.

  • Orifis Flanşı: Designed with pressure tap holes for flow measurement.

Each flange type has a distinct shape and installation method. Observing the flange neck, merkez, and bore can help you identify the type.


2.3. Malzeme Türü

Flanges are made from a range of materials depending on application needs:

  • Karbon Çelik – Common for general industrial applications.

  • Paslanmaz çelik (304, 316, vesaire.) – Used where corrosion resistance is essential.

  • Alaşımlı Çelik – Suitable for high temperature and pressure.

  • Duplex/Super Duplex – Excellent for offshore and corrosive environments.

  • Bakır-Nikel, Monel, İnkonel – For marine, kimyasal, and specialty applications.

Material identification may require checking the markings on the flange or reviewing the mill certificate.


2.4. Basınç Sınıfı / Derecelendirme

Flanges are classified by their pressure-temperature rating. The most common standard is ASME B16.5, with pressure classes:

  • Sınıf 150

  • Sınıf 300

  • Sınıf 600

  • Sınıf 900

  • Sınıf 1500

  • Sınıf 2500

Other standards like DIN PN (örneğin, PN10, PN16, PN40) veya JIS also apply.

The pressure class is typically marked on the flange along with the size and material grade.


2.5. Standard and Specification

To identify a flange, check which standart it follows:

  • ASME/ANSI B16.5 – Flanges from ½” to 24″

  • ASME B16.47 – Flanges above 26″

  • DIN EN 1092-1 – European standard

  • JIS B2220 – Japanese flanges

  • GOST – Russian flanges

  • BS 4504 – British standard

3. How to Identify a Flange in the Field

Here’s a step-by-step method used by the experts at SASA FLANGE:

  1. Measure the outer diameter (İLE İLGİLİ) of the flange.

  2. Measure the bolt circle diameter (BCD) and count the number of bolt holes.

  3. Determine the bore size and thickness.

  4. Check for face type – Raised Face, Düz Yüz, vesaire.

  5. Look for any markings stamped on the rim.

  6. Compare the measurements with standard dimension charts (ASME, DIN, vesaire.).

  7. Examine the weld or connection method.

  8. Confirm material type via stamping or MTC (Material Test Certificate).

When dimensions are not enough, visual inspection and professional judgment from an experienced supplier like SASA FLANGE can ensure correct identification.


4. Tools to Help You Identify Flanges

  • Calipers Ve measuring tape

  • Flange dimension charts

  • Reference tables for international standards

  • Malzeme Test Sertifikaları (MTC'ler)

  • Magnifying glass for small markings

  • Photographs or sketches sent to suppliers for assistance

When in doubt, contact a professional flange supplier for confirmation. A quick consultation can prevent costly mistakes.


5. Common Mistakes in Flange Identification

  • Confusing similar sizes with different pressure ratings

  • Overlooking face type (RF vs RTJ)

  • Ignoring material compatibility

  • Using outdated dimension standards

  • Failing to match flange to pipe schedule or wall thickness

Avoid these errors by using a systematic approach and verifying with technical drawings or your supplier.


6. When to Contact SASA FLANGE

If you’re unsure about flange types or dealing with custom, non-standard components, SASA FLANGE is here to help.

sunuyoruz:

  • Expert assistance in flange identification

  • ASME'ye tam uyum, DIN, JIS, EN, and GOST

  • Custom flanges for special applications

  • 3.1/3.2 certification and pressure testing

  • Fast delivery and global shipping

Our team at SASA FLANGE ensures you get the right flange the first time—reducing errors, aksama süresi, and cost.


7. Çözüm: Know Your Flange, Avoid Costly Errors

Identifying flange types isn’t just about knowing the name. It requires understanding the full picture: boyutlar, face type, connection method, malzeme, and applicable standard.

Whether you’re designing a new piping system or replacing an old part, accurate flange identification is a vital skill. And when you need support, SASA FLANGE is your trusted partner in quality and precision.

Need help identifying your flange? Send us your photos, sketches, or drawings—we’re ready to assist!

Hayır Yorumlar

Cevap vermek

E -posta adresiniz yayınlanmayacak. Gerekli alanlar işaretlenmiştir *

EvÜrünler
Aramak