Descripción
Detalle del producto
PVDF threaded flanges are internally threaded plastic flanges manufactured for connection to threaded plastic or lined piping systems where excellent chemical resistance, low contamination and corrosion-free performance are required. Compared with metallic flanges, PVDF offers strong resistance to acids, álcalis, chlorides and many organic chemicals, making these flanges suitable for chemical dosing lines, patines de tratamiento de agua, semiconductor utilities and light industrial process systems.
SASA FLANGE supplies PVDF threaded flanges in standard and customized dimensions with precision-machined threads, flange drilling and sealing faces. Each order can be supported with raw material verification, chemical analysis of resin reference data, inspección dimensional, mechanical testing where specified, PMI testing for metallic inserts if applicable, EN 10204 3.1 certificate and full batch number traceability to ensure dependable project documentation.
- ✓Nombre del producto: PVDF Threaded Flanges
- ✓Grado del material: Virgin PVDF, Natural PVDF, Glass-Filled PVDF
- ✓Tipo de producto: Non-metallic threaded pipe flange
- ✓Característica principal: Excelente resistencia a la corrosión, clean service suitability, construcción ligera
- ✓Aplicaciones: Procesamiento químico, tratamiento de agua, semiconductor utilities, marine and industrial fluid handling
Parámetros del producto
| Nombre del producto | PVDF Threaded Flanges |
| Grado del material | Virgin PVDF, Natural PVDF, Pigmented PVDF, Glass-Filled PVDF |
| Tipo de material | Polyvinylidene Fluoride (PVDF) thermoplastic |
| Formulario de producto | Brida roscada, full face or raised face style, machined from molded blank or plate |
| Rango de tamaño | DN15 – DN300 (1/2 pulgada – 12 pulgada) |
| Clase de presión | Clase ASME 150 equivalent / PN10 – PN16 |
| Cara de sellado | FF, RF |
| Tratamiento superficial | As-machined, cleaned, deburred, protective packing for transport |
| Estándar | ASME B16.5 perforación, EN 1092-1 perforación, DIN, JIS, GB o especificación del cliente |
| Inspección | Raw Material Verification, Inspección dimensional, Inspección visual, Thread Gauge Check, Hydrostatic Test on assembly if required |
| Certificado | EN 10204 3.1 Certificado de material disponible |
| Servicio de procesamiento | Corte, Mecanizado CNC, Perforación personalizada, Procesamiento de tamaño personalizado |
Composición química
The following chemical composition is for reference for standard PVDF resin used in flange production. Actual composition may vary by resin manufacturer, grade type and additive package. Final supplied material data follows applicable resin specification, internal quality records and the material test certificate or batch conformity documents provided with the order.
| Elemento | do | Y | Minnesota | PAG | S | cr | En | Mes | Otro |
|---|---|---|---|---|---|---|---|---|---|
| Contenido % | 38.0-40.0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | F 58.0-62.0, trace stabilizers |
Propiedades mecánicas
Mechanical properties of PVDF threaded flanges depend on resin grade, molding or machining route, filler content, temperature and wall thickness. The values below are typical room-temperature reference data for commonly used PVDF materials and should be confirmed against the specific supplied grade for design and service verification.
| Calificación | Resistencia a la tracción | Fuerza de producción | Alargamiento | Dureza | Densidad |
|---|---|---|---|---|---|
| Virgin PVDF | 45-55 MPa | 38-45 MPa | 20% mín. | 75-85 Orilla D | 1.76-1.79 g/cm3 |
| Glass-Filled PVDF | 55-70 MPa | 45-60 MPa | 3-8% mín. | 80-88 Orilla D | 1.85-1.95 g/cm3 |
Tabla de tamaños comunes
| Rango de tamaño | Clase de presión | Cara de sellado | Material | Disponibilidad |
|---|---|---|---|---|
| DN15 – DN50 | PN10 – PN16 | FF / RF | Virgin PVDF | Existencias / Producción |
| DN65 – DN150 | PN10 – PN16 | FF / RF | Virgin PVDF / Natural PVDF | Existencias / Producción |
| DN200 – DN300 | PN10 | FF | Virgin PVDF / Glass-Filled PVDF | Producción |
| Custom up to DN300 | Clase ASME 150 equivalent | FF / RF | PVDF to customer specification | Hecho a pedido |
Comparación de diferentes especificaciones
| Tipo | Descripción | Uso típico |
|---|---|---|
| Standard PVDF Threaded Flange | Internally threaded flange for direct connection to threaded pipe or fitting | Chemical transfer lines and low-pressure utility piping |
| Full Face PVDF Threaded Flange | Flat full-face design with broad sealing area and full bolt coverage | Water treatment systems and plastic piping networks |
| Raised Face PVDF Threaded Flange | Machined raised seating area for gasketed bolted joints | Skid-mounted process equipment and compact chemical systems |
| Custom Drilled PVDF Threaded Flange | Non-standard bolt pattern, thickness or thread form per drawing | Replacement parts and OEM process equipment |
Normas equivalentes y nombres internacionales
PVDF threaded flanges are generally manufactured to dimensional drilling standards used in global piping systems rather than metallic material standards. Equivalent reference systems below indicate common flange drilling and dimensional compatibility. Material designation may be stated simply as PVDF, polyvinylidene fluoride, or by resin manufacturer grade name depending on project documents.
| Estándar / Región | Código estándar | Grado típico / Equivalente |
|---|---|---|
| EE.UU | ASME B16.5 | PVDF threaded flange, Clase 150 drilling equivalent |
| Europa | EN 1092-1 | PVDF flange, PN10 / PN16 drilling equivalent |
| Alemania | DIN 2566 / DIN 2501 | PVDF threaded flange with DIN PN drilling |
| Japón | JIS B2220 | PVDF flange with 5K / 10K drilling as specified |
| Porcelana | GB/T 9119 | PVDF flange with PN series drilling |
Flujo del proceso de producción
SASA FLANGE controls PVDF threaded flange manufacturing from resin selection to final machining and inspection. Process stability is important for thread accuracy, llanura, bolt alignment and crack-free performance in corrosion-resistant service.
- 1. Selección de materia prima
- 2. Forja / Corte
- 3. Tratamiento térmico
- 4. Mecanizado en desbaste
- 5. Terminar el mecanizado
- 6. Perforación
- 7. Tratamiento superficial
- 8. Inspección
- 9. Calificación
- 10. Embalaje
- 11. Entrega
| Paso del proceso | Descripción | Punto de control de calidad |
|---|---|---|
| Materia prima | Select certified PVDF resin, molded blank or plate stock | Batch identification and material conformity |
| Corte / Forming | Cut blank to size from molded or extruded stock | Blank dimensions and defect-free surface |
| Conditioning | Controlled stress-relief or conditioning when required | Flatness stability and internal stress control |
| Mecanizado | Machine thread, cara de sellado, DE, ID and bolt holes | Thread accuracy, dimensional tolerance and face finish |
| Inspección | Inspección final antes del envío. | Dimensión, appearance, patrón de pernos, thread gauge, packing check |
Inspección del producto
1. Inspección de composición química
For PVDF threaded flanges, raw material verification is based on resin batch records, supplier conformity documents and reference composition data for PVDF polymer. SASA FLANGE checks incoming material identity, grade designation and batch consistency to ensure the supplied flange matches customer requirements for corrosion resistance, purity level and intended process service.
2. Pruebas de propiedades mecánicas
Mechanical property verification may include review of resin data sheets and, where specified, testing of representative material for tensile strength, yield behavior, elongation and hardness. This helps confirm that the selected PVDF grade is suitable for the required operating temperature, bolt loading and low-pressure piping duty in chemical and water systems.
3. Inspección dimensional
Each PVDF threaded flange is inspected for outside diameter, espesor, círculo de pernos, diámetro del agujero del perno, planitud de la brida, thread accuracy and sealing face geometry. Proper dimensional control is essential for leak-tight assembly with mating flanges, correct gasket compression and smooth installation on threaded plastic or lined piping systems.
4. Pruebas PMI y pruebas hidrostáticas
Standard PMI by alloy analyzer is generally not applicable to pure PVDF polymer, pero SASA FLANGE can perform material identity verification through batch control and resin documentation. Hydrostatic testing is typically conducted on assembled piping joints or flange assemblies when specified. EN 10204 3.1 certificado, dimensional reports and batch traceability documents are available for project supply.
Embalaje del producto
- ✓Embalaje de caja de madera: Adecuado para productos de alta presión y gran diámetro.
- ✓Embalaje de paletas con film retráctil: Adecuado para envíos por lotes y tamaños estándar
- ✓Recubrimiento de aceite antioxidante + Papel impermeable: Utilizado para la protección del transporte marítimo.
- ✓Bolsa de plástico individual + Caja de cartón: Utilizado para accesorios pequeños y productos roscados.
- ✓Borrar marcado: Calificación, tamaño, clase de presión, número de calor y número de pedido
Aplicaciones
PVDF threaded flanges are widely used in corrosive and clean-fluid piping systems where metallic corrosion, contamination or scaling must be minimized. Their lightweight construction and strong chemical resistance make them suitable for process plants, utility skids and compact threaded piping networks operating at moderate pressure and temperature.
| Industria | Aplicaciones típicas | Por qué se utiliza este producto |
|---|---|---|
| Petróleo y gas | Patines de inyección de químicos, produced water treatment and sampling lines | Good corrosion resistance to aggressive chemicals in auxiliary low-pressure systems |
| Procesamiento químico | Acid transfer, alkali dosing, scrubber lines and reagent systems | PVDF resists many corrosive media better than carbon steel and many lower-grade plastics |
| Generación de energía | agua desmineralizada, chemical dosing and flue gas treatment auxiliaries | Non-metallic construction reduces corrosion and contamination in utility service |
| Tratamiento de agua | Patines de RO, dosing units, chlorine-related service and ultrapure water systems | Clean internal surface and chemical durability support reliable fluid handling |
| Marino y Offshore | Corrosion-prone utility piping and onboard chemical handling systems | Lightweight and resistant to salt-laden environments and many cleaning chemicals |
¿Por qué elegir? SASA FLANGE?
- ✓Fabricante profesional de bridas roscadas para proyectos industriales globales.
- ✓Tamaño personalizado, clase de presión y calidad del material según dibujos
- ✓Soporte estándar completo: ASME, EN, DIN, JIS, ES, GOST y especificaciones del cliente.
- ✓Trazabilidad del material con control del número de calor y EN 10204 3.1 certificado de materiales
- ✓Análisis químico, pruebas mecanicas, Pruebas del PMI, inspección hidrostática y dimensional
- ✓Disponibilidad de stock para artículos estándar., plazo de entrega 3-7 días; producción personalizada 15-30 días
- ✓Embalaje de exportación para el mar, transporte aereo y terrestre
- ✓15+ años de experiencia suministrando 50+ países en todo el mundo
Preguntas frecuentes
q: What is a PVDF threaded flange?
A: A PVDF threaded flange is a non-metallic flange made from polyvinylidene fluoride and machined with internal threads for connection to threaded piping or fittings. It is used in corrosive service where metal flanges may suffer attack or contamination. PVDF threaded flanges are common in chemical dosing, water treatment and clean utility systems operating at moderate pressure.
q: What materials are available for PVDF threaded flanges?
A: SASA FLANGE can supply PVDF threaded flanges in virgin PVDF, natural PVDF and selected glass-filled PVDF grades depending on strength, purity and service requirements. Virgin and natural PVDF are preferred for corrosive and cleaner service, while reinforced grades may be used for improved stiffness in specific industrial applications subject to design review.
q: ¿Qué clase de presión se admite??
A: PVDF threaded flanges are typically used in lower-pressure plastic piping systems and are commonly supplied in PN10 to PN16 ratings or ASME Class 150 equivalent drilling patterns. Actual allowable pressure depends on flange size, espesor de pared, temperatura, gasket type and the connected piping system, so final selection should be confirmed against the service conditions.
q: Poder SASA FLANGE suministrar tamaños personalizados?
A: Sí. SASA FLANGE can produce custom PVDF threaded flanges according to drawings or sample dimensions, including non-standard bolt drilling, special thread forms, custom thickness, full-face or raised-face design and matching to ASME, EN, DIN, JIS or GB drilling patterns. Special colors, marked identification and assembly-related machining can also be arranged on request.
q: ¿Qué certificado se proporciona??
A: SASA FLANGE puede proporcionar EN 10204 3.1 certificado, material conformity documents, dimensional inspection reports and batch traceability records for PVDF threaded flanges. For projects requiring additional quality assurance, we can support raw material verification, assembly hydrostatic testing where applicable and documentation aligned with customer purchase order and technical specification requirements.
Contáctenos
If you are looking for pvdf threaded flanges or related custom flange products, por favor contacte SASA FLANGE con tu talla requerida, clase de presión, grado del material, estándar, tratamiento superficial, requisitos de cantidad e inspección. Nuestro equipo proporcionará soluciones técnicas profesionales y cotizaciones competitivas dentro de 24 horas.
- 📧 Correo electrónico: sales@sasaflange.com
- 📱 WhatsApp: +86 13764965049
- ☎️ Teléfono: +86 21 52236361
- 🌐 Sitio web: www.sasaflange.com
