Keterangan
Detil Produk
Monel slip on flange is a pipe flange with a bore slightly larger than the pipe outside diameter, allowing the pipe to slip into the flange before fillet welding at the hub and back. It provides economical installation, good alignment and dependable sealing performance in low to medium pressure systems, while selected sizes and designs are also used in more demanding corrosive environments. Monel alloys are especially valued for excellent resistance to seawater, larutan garam, alkali dan banyak bahan kimia pereduksi.
SASA FLANGE supplies Monel slip on flanges in standard and customized sizes with controlled raw materials and strict inspection. Available services include chemical analysis, pengujian mekanis, pemeriksaan dimensi, pengujian PMI, sealing face verification and full heat number traceability. EN 10204 3.1 certificate is available for project and export requirements.
- ✓Nama Produk: Monel Slip On Flange
- ✓Kelas Bahan: Monel 400 and Monel K500
- ✓Jenis Produk: Flensa Slip-On
- ✓Fitur Utama: Excellent corrosion resistance in marine, chloride and chemical environments with easy pipe alignment and welding
- ✓Aplikasi: Di lepas pantai, seawater piping, tanaman kimia, pembangkit listrik, desalination and process pipelines
Parameter Produk
| Nama Produk | Monel Slip On Flange |
| Kelas Bahan | Monel 400 (UNS N04400), Monel K500 (UNS N05500) |
| Jenis Bahan | Penempaan Paduan Nikel-Tembaga |
| Formulir Produk | Flensa Selip, forged or plate machined as per standard and customer drawing |
| Rentang Ukuran | DN15 – DN1500 (1/2 inci – 60 inci) |
| Kelas Tekanan | Kelas 150 – 2500 / PN6 – PN100 |
| Menyegel Wajah | Federasi Rusia, FF, RTJ, PT, MFM |
| Perawatan Permukaan | Pengawetan, pasif, hasil akhir yang dikerjakan dengan mesin, minyak pelindung pada permukaan mesin |
| Standar | ASME B16.5, ASME B16.47, EN 1092-1, DIN, JIS B2220, GB/T 9119 atau spesifikasi pelanggan |
| Inspeksi | Analisis Kimia, Uji Mekanik, Tes PMI, Dimensi, Hidrostatik |
| Sertifikat | EN 10204 3.1 Sertifikat Bahan tersedia |
| Layanan Pemrosesan | Pemotongan, Pemesinan CNC, Pengeboran Khusus, Pemrosesan Ukuran Khusus |
Komposisi Kimia
The following chemical composition is for general reference for common Monel grades used in slip on flanges. Actual composition may vary slightly by grade, product form and applicable ASTM or customer specification. Final values shall comply with the relevant standard and the material test certificate supplied with each batch.
| Elemen | C | Dan | M N | P | S | Kr | Di dalam | Mo | Lainnya |
|---|---|---|---|---|---|---|---|---|---|
| Monel 400 | 0.30 maks | 0.50 maks | 2.00 maks | 0.024 maks | 0.024 maks | – | 63.0 menit | – | Cu 28.0-34.0, Fe 2.5 maks |
Sifat Mekanik
Mechanical properties of Monel slip on flanges depend on alloy grade, penempaan rute, kondisi perlakuan panas dan ketebalan bagian. The values below are typical reference figures for commonly used Monel grades in flange applications. Final certified values shall be confirmed by actual test reports and project specification requirements.
| Nilai | Kekuatan Tarik | Kekuatan Hasil | Pemanjangan | Kekerasan | Kepadatan |
|---|---|---|---|---|---|
| Monel 400 | 480 MPa min | 170 MPa min | 35% menit | 150 HB maks | 8.80 gram/cm3 |
| Monel K500 | 965 MPa min | 690 MPa min | 20% menit | 345 HB maks | 8.44 gram/cm3 |
Tabel Ukuran Umum
| Rentang Ukuran | Kelas Tekanan | Menyegel Wajah | Bahan | Tersedianya |
|---|---|---|---|---|
| DN15 – DN50 | Kelas 150 – 600 | Federasi Rusia | Monel 400 | Saham / Produksi |
| DN65 – DN300 | Kelas 150 – 1500 | Federasi Rusia / RTJ | Monel 400 / Monel K500 | Saham / Produksi |
| DN350 – DN600 | Kelas 150 – 2500 | Federasi Rusia / RTJ | Monel 400 / Monel K500 | Produksi |
| DN700 – DN1500 | Kelas 150 – 900 | Federasi Rusia | Monel 400 | Dibuat Sesuai Pesanan |
Perbandingan Spesifikasi Berbeda
| Jenis | Keterangan | Penggunaan Khas |
|---|---|---|
| Slip-On ASME RF | Raised face slip-on flange with standard bore for pipe insertion and fillet welding | Perpipaan proses umum, chemical and marine systems |
| ASME Slip-On RTJ | Ring type joint slip-on flange for improved sealing in higher pressure service | Hydrocarbon, offshore and critical process lines |
| EN Plate/Slip-On Type | European standard flange drilled to EN dimensions with flat or raised face options | Utilitas industri, water and process plants |
| Custom Monel Slip-On | Pengeboran khusus, ketebalan, hub dimensions or facing according to drawing | Retrofit projects, OEM equipment and corrosive specialty service |
Standar Setara dan Nama Internasional
Monel slip on flanges can be produced to major international dimensional standards, while the alloy grade is selected to meet corrosion and mechanical requirements. Penamaan yang setara mungkin berbeda di setiap wilayah, tapi monel 400 and Monel K500 are widely recognized nickel-copper alloys for corrosive service. Final compliance is confirmed by drawing, standard and certified material documents.
| Standar / Wilayah | Kode Standar | Kelas Khas / Setara |
|---|---|---|
| Amerika Serikat | ASME B16.5 | Monel 400 / UNS N04400, Monel K500 / UNS N05500 |
| Eropa | EN 1092-1 | Nickel alloy flange in 2.4360 equivalent service material |
| Jerman | DIN 2527 / 2566 | NiCu30Fe equivalent corrosive service flange |
| Jepang | JIS B2220 | Monel 400 equivalent nickel-copper alloy upon request |
| Cina | GB/T 9119 | Monel 400 / NS1402 equivalent by customer specification |
Alur Proses Produksi
Manufacturing of Monel slip on flanges requires strict control of alloy identity, machining accuracy and sealing face quality. Each step is monitored to ensure corrosion resistance, dimensional compliance and dependable welding performance in industrial service.
- 1. Pemilihan Bahan Baku
- 2. Penempaan / Pemotongan
- 3. Perlakuan Panas
- 4. Pemesinan Kasar
- 5. Selesaikan Pemesinan
- 6. Pengeboran
- 7. Perawatan Permukaan
- 8. Inspeksi
- 9. Menandai
- 10. Sedang mengemas
- 11. Pengiriman
| Langkah Proses | Keterangan | Titik Kendali Mutu |
|---|---|---|
| Bahan mentah | Pilih billet atau pelat tempa bersertifikat | Sertifikat material dan ketertelusuran |
| Penempaan | Penempaan panas untuk mencapai bentuk yang dibutuhkan | Suhu penempaan dan rasio reduksi |
| Perlakuan Panas | Solution annealing atau age hardening sesuai grade | Kontrol suhu dan waktu penahanan |
| permesinan | Menyegel wajah, lubang baut, ukuran | Keakuratan dimensi dan penyelesaian permukaan |
| Inspeksi | Inspeksi akhir sebelum pengiriman | Dimensi, permukaan, PMI, hidrostatik |
Inspeksi Produk
1. Pemeriksaan Komposisi Kimia
Chemical analysis is carried out to verify the nickel, copper and other alloying elements meet the required Monel grade specification. Spectrometer or laboratory testing is used on incoming raw materials and, jika diperlukan, finished products. This inspection helps ensure corrosion resistance, alloy conformity and reliable performance in demanding marine and chemical environments.
2. Pengujian Sifat Mekanik
Mechanical testing is performed according to the applicable material standard and project requirement. Kekuatan tarik, kekuatan hasil, elongation and hardness are reviewed to confirm the flange material meets expected service conditions. For Monel grades, test results are especially important for offshore, pressure piping and other applications requiring both corrosion resistance and adequate mechanical integrity.
3. Inspeksi Dimensi
Inspeksi dimensi memeriksa diameter luar, membosankan, ketebalan, lingkaran baut, diameter lubang baut, hub dimensions and facing details against ASME, EN, DIN, JIS, GB or approved drawings. Sealing face finish and drilling accuracy are also verified. This ensures proper fit-up with mating flanges, correct pipe insertion and secure assembly during field installation.
4. Pengujian PMI dan Pengujian Hidrostatis
Positive Material Identification is used to confirm the supplied flange is the specified Monel alloy and to prevent mixed materials in project supply. Hydrostatic testing can be arranged when required as part of assembly or customer inspection plans. SASA FLANGE menyediakan EN 10204 3.1 sertifikat, supporting MTC documentation, PMI records and full traceability for export projects.
Kemasan Produk
- ✓Kemasan Kotak Kayu: Cocok untuk produk bertekanan tinggi dan berdiameter besar
- ✓Pengepakan Palet dengan Shrink Wrap: Cocok untuk pengiriman batch dan ukuran standar
- ✓Lapisan Minyak Anti Karat + Kertas Tahan Air: Digunakan untuk perlindungan angkutan laut
- ✓Kantong Plastik Individu + Karton: Digunakan untuk perlengkapan kecil dan produk berulir
- ✓Hapus Penandaan: Nilai, ukuran, kelas tekanan, nomor panas dan nomor PO
Aplikasi
Monel slip on flanges are widely used where chloride corrosion, seawater exposure and aggressive process media make standard stainless steel less suitable. Their nickel-copper alloy composition provides dependable corrosion resistance and long service life in marine, chemical and specialty process systems requiring secure flange connections.
| Industri | Aplikasi Khas | Mengapa Produk Ini Digunakan |
|---|---|---|
| Minyak dan Gas | Perpipaan lepas pantai, saluran air terproduksi, seawater injection and utility systems | Good resistance to seawater, salt-laden atmosphere and corrosive media |
| Pengolahan Kimia | Hydrofluoric acid units, alkali handling and specialty chemical transfer lines | Monel offers strong resistance to many reducing acids and alkalis |
| Pembangkit Listrik | Sistem air pendingin, condenser service and auxiliary chemical piping | Provides durability in wet, chloride-bearing and high-reliability plant environments |
| Pengolahan Air | Pabrik desalinasi, brine systems and seawater handling pipelines | Excellent resistance to chloride attack and marine corrosion |
| Kelautan dan Lepas Pantai | Perpipaan kapal, ballast systems and offshore platform utilities | Nickel-copper alloy performs well in seawater and splash zone conditions |
Mengapa Memilih SASA FLANGE?
- ✓Produsen profesional Slip-On Flensa untuk proyek industri global
- ✓Ukuran yang disesuaikan, kelas tekanan dan kelas material sesuai gambar
- ✓Dukungan standar penuh: ASME, EN, DIN, JIS, GB, Spesifikasi gost dan pelanggan
- ✓Ketertelusuran material dengan kontrol nomor panas dan EN 10204 3.1 sertifikat materi
- ✓Analisis kimia, pengujian mekanis, pengujian PMI, pemeriksaan hidrostatik dan dimensi
- ✓Ketersediaan stok untuk barang standar, waktu tunggu 3-7 hari; produksi khusus 15-30 hari
- ✓Kemasan kelas ekspor untuk laut, transportasi udara dan darat
- ✓15+ pengalaman bertahun-tahun memasok 50+ negara-negara di seluruh dunia
Pertanyaan Umum
Q: What is a Monel slip on flange?
A: A Monel slip on flange is a flange made from nickel-copper alloy, usually Monel 400 or Monel K500, designed so the pipe slips into the bore before welding. It is commonly used in corrosive service where resistance to seawater, chlorides and certain chemicals is required, while also allowing easier alignment and installation than some other flange types.
Q: What materials are available for Monel slip on flanges?
A: SASA FLANGE biasanya memasok Monel 400 and Monel K500 slip on flanges. Monel 400 is widely selected for general marine and chemical corrosion resistance, while Monel K500 offers higher strength through age hardening. Material can be produced from certified forgings or machined from approved stock according to the applicable standard and project requirements.
Q: Kelas tekanan apa yang didukung?
A: Monel slip on flanges can be supplied in ASME Class 150, 300, 600, 900, 1500 Dan 2500, tergantung pada ukuran, design and project specification. Untuk sistem EN dan DIN, PN6 to PN100 can be provided. Final pressure rating depends on flange dimensions, kelas paduan, temperature conditions and the applicable design standard.
Q: Bisa SASA FLANGE menyediakan ukuran khusus?
A: Ya. SASA FLANGE can manufacture Monel slip on flanges in custom sizes, non-standard drilling patterns, dimensi lubang khusus, sealing faces and thicknesses according to customer drawings. We also support project-specific materials, facing finishes and marking requirements, making the product suitable for replacement work, OEM equipment and special corrosive service piping systems.
Q: Sertifikat apa yang diberikan?
A: SASA FLANGE dapat menyediakan EN 10204 3.1 material certificate with heat number traceability for Monel slip on flanges. Dokumen pendukung mungkin termasuk MTC, chemical composition reports, hasil pengujian mekanis, dimensional inspection records and PMI reports. Hydrostatic testing or third-party inspection documentation can also be arranged according to the purchase order or project specification.
Hubungi kami
If you are looking for flange slip on monel or related custom flange products, silakan hubungi SASA FLANGE dengan ukuran yang Anda butuhkan, kelas tekanan, kelas materi, standar, perawatan permukaan, kuantitas dan persyaratan inspeksi. Tim kami akan memberikan solusi teknis profesional dan penawaran harga kompetitif di dalamnya 24 jam.
- 📧 Surel: penjualan@sasaflange.com
- 📱 Ada apa: +86 13764965049
- ☎️ Telp: +86 21 52236361
- 🌐 Situs web: www.sasaflange.com
