Tanım
Ürün Detayı
PEEK threaded flanges are non-metallic threaded flanges machined from polyether ether ketone for joining threaded pipe systems without welding. They offer outstanding resistance to aggressive chemicals, hydrolysis, high purity media and elevated temperatures, while also providing excellent mechanical strength, dimensional stability and electrical insulation. These flanges are widely used in chemical dosing lines, ultrapure water systems, enstrümantasyon, marine utility lines and specialty industrial piping.
SASA FLANGE supplies standard and custom PEEK threaded flanges according to ASME, EN, DIN, JIS, GB and customer drawings. Each order can be supported with raw material verification, chemical analysis reference data, mekanik test, boyutsal muayene, PMI identification where specified, EN 10204 3.1 certificate and full batch number traceability to ensure reliable performance in critical B2B applications.
- ✓Ürün adı: PEEK Threaded Flanges
- ✓Malzeme Sınıfı: Virgin PEEK, PEEK GF30, PEEK CF30
- ✓Ürün Tipi: Non-metallic Threaded Flanges
- ✓Ana Özellik: Excellent chemical resistance, lightweight construction, insulation and high temperature capability
- ✓Uygulamalar: Kimyasal işleme, su arıtma, semiconductor, enstrümantasyon, marine and specialty piping systems
Ürün Parametreleri
| Ürün adı | PEEK Threaded Flanges |
| Malzeme Sınıfı | Virgin PEEK, PEEK GF30, PEEK CF30 |
| Malzeme Türü | High-performance thermoplastic polymer |
| Ürün Formu | CNC machined threaded flange |
| Boyut Aralığı | DN15 – DN300 (1/2 inç – 12 inç) |
| Basınç Sınıfı | Sınıf 150 – 300 / PN10 – PN40 |
| Sızdırmazlık Yüzü | RF, FF, optional flat machined gasket face |
| Yüzey İşlem | İşlenmiş doğal kaplama, deburring, temizlik, protective wrapping |
| Standart | ASME B16.5, EN 1092-1, DIN, JIS, GB veya müşteri spesifikasyonu |
| Denetleme | Kimyasal Analiz, Mekanik Test, PMI Testi, Boyutlu, Hidrostatik |
| Sertifika | EN 10204 3.1 Malzeme Sertifikası mevcut |
| İşleme Hizmeti | Kesme, CNC İşleme, Özel Delme, Özel Ebat İşleme |
Kimyasal Bileşim
The chemical composition below is provided for reference for industrial PEEK material commonly used in threaded flanges. Final composition depends on the selected raw material grade, such as unfilled or reinforced PEEK, and will follow the applicable manufacturer data sheet and material test certificate supplied with the order.
| Öğe | C | Ve | Mn | P | S | CR | İçinde | Ay | Diğer |
|---|---|---|---|---|---|---|---|---|---|
| İçerik % | 61.0-63.0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | O 18.0-20.0, H 2.0-3.0, glass fiber or carbon fiber optional |
Mekanik Özellikler
Mechanical properties of PEEK threaded flanges vary by raw material grade, reinforcement type, machining condition and service temperature. The values below are typical room temperature reference data for commonly used industrial PEEK materials. Final test values may differ by thickness and product geometry and should be confirmed against the supplied batch certificate where required.
| Seviye | Çekme Dayanımı | Akma Dayanımı | Uzama | Sertlik | Yoğunluk |
|---|---|---|---|---|---|
| Virgin PEEK | 95-100 MPa | 90-95 MPa | 20% dk. | 85-90 Shore D | 1.30 g/cm3 |
| PEEK GF30 | 155-165 MPa | 140-150 MPa | 3-5% dk. | 88-90 Shore D | 1.50 g/cm3 |
Ortak Boyut Tablosu
| Boyut Aralığı | Basınç Sınıfı | Sızdırmazlık Yüzü | Malzeme | Kullanılabilirlik |
|---|---|---|---|---|
| DN15 – DN50 | Sınıf 150 – 300 | RF / FF | Virgin PEEK | Stoklamak / Üretme |
| DN65 – DN150 | Sınıf 150 – 300 | RF / FF | Virgin PEEK / PEEK GF30 | Stoklamak / Üretme |
| DN200 – DN300 | Sınıf 150 – 300 | RF / FF | PEEK GF30 / PEEK CF30 | Üretme |
| DN350 – DN600 | PN10 – PN16 | FF | Virgin PEEK / PEEK GF30 | Sipariş Üzerine Üretildi |
Farklı Özellikler Karşılaştırması
| Tip | Tanım | Tipik Kullanım |
|---|---|---|
| ASME Dişli Flanş | NPT threaded flange machined to ASME B16.5 dimensions with raised or flat face | Enstrümantasyon hatları, chemical service, low to moderate pressure threaded piping |
| TR Dişli Flanş | BSP or ISO threaded flange produced to EN 1092-1 related drilling dimensions and customer thread requirement | European process plants, utility systems and water treatment skids |
| PEEK GF30 Threaded Flange | Glass fiber reinforced PEEK flange with higher stiffness and better dimensional stability | Chemical dosing, pump connections and support-sensitive piping |
| Custom Machined PEEK Flange | Özel sondaj, kalınlık, iplik formu, gasket face or non-standard dimensions based on drawing | OEM ekipmanı, semiconductor systems and compact modular units |
Eşdeğer Standartlar ve Uluslararası İsimler
PEEK threaded flanges are usually machined to international flange drilling and dimensional standards, while the material itself is supplied as industrial PEEK polymer rather than metallic forging grades. Equivalent standard references below indicate the common flange dimension systems used for interchangeability in global projects, with thread form confirmed according to customer specification.
| Standart / Bölge | Standart Kod | Tipik Sınıf / Eş değer |
|---|---|---|
| Amerika | ASME B16.5 | PEEK threaded flange with NPT thread, virgin PEEK or reinforced PEEK |
| Avrupa | EN 1092-1 | PEEK machined flange to PN drilling, BSP or ISO thread on request |
| Almanya | DIN 2527 / 2566 | PEEK threaded flange to DIN drilling pattern, custom thread specification |
| Japonya | JIS B2220 | PEEK threaded flange to JIS drilling dimensions for chemical utility piping |
| Çin | GB/T 9119 | PEEK threaded flange to GB dimensions, custom machining available |
Üretim Süreci Akışı
SASA FLANGE controls each production stage from qualified PEEK stock selection to final machining and inspection. Strict dimensional control is essential for threaded engagement, bolt hole alignment and gasket sealing reliability in non-metallic flange applications.
- 1. Hammadde Seçimi
- 2. Dövme / Kesme
- 3. Isıl işlem
- 4. Kaba İşleme
- 5. Son İşleme
- 6. Sondaj
- 7. Yüzey İşlem
- 8. Denetleme
- 9. İşaretleme
- 10. Ambalaj
- 11. Teslimat
| Süreç Adımı | Tanım | Kalite Kontrol Noktası |
|---|---|---|
| Hammadde | Select certified PEEK rods, plates or billets from approved sources | Material certificate and batch traceability |
| Kesme / Blank Preparation | Cut raw stock to required blank size for machining | Blank size tolerance and material identification |
| Stress Relief | Material conditioning or stress relief where required for dimensional stability | Sıcaklık ve bekletme süresi kontrolü |
| İşleme | Makine sızdırmazlık yüzeyi, iplik, cıvata delikleri ve dış çap | Boyutsal doğruluk, thread quality and surface finish |
| Denetleme | Sevkiyat öncesi son muayene | Boyut, appearance, işaretleme, PMI identification and pressure test if specified |
Ürün Denetimi
1. Kimyasal Bileşim Denetimi
For PEEK threaded flanges, chemical composition verification is based on the polymer supplier certificate and incoming raw material identification. SASA FLANGE reviews batch data for base resin and reinforced grades to confirm the correct material type is used. This helps ensure the flange meets the expected chemical resistance, purity level and application requirement before machining.
2. Mekanik Özellikler Testi
Mechanical property control includes review of raw material data and, gerektiğinde, reference testing for tensile strength, yield behavior, elongation and hardness of the selected PEEK grade. These checks help confirm the flange material has suitable strength and dimensional stability for threaded joint service, özellikle kimyada, water treatment and OEM process equipment applications.
3. Boyutsal Muayene
Each PEEK threaded flange is checked for flange outside diameter, kalınlık, cıvata dairesi, delik çapı, facing height and thread accuracy. Sealing face flatness and machined finish are also inspected to support proper gasket compression and leak-tight assembly. Dimensional inspection is especially important for non-metallic flanges because correct fit directly affects performance and service life.
4. PMI Testi ve Hidrostatik Test
PMI for PEEK flanges is generally applied as raw material identification and batch verification rather than alloy chemistry analysis used for metals. When specified, SASA FLANGE can support assembly-level hydrostatic pressure testing or mating system verification. EN 10204 3.1 sertifika, dimensional reports and material traceability documents are supplied to support quality assurance for project orders.
Ürün Ambalajı
- ✓Ahşap Sandık Ambalajı: Yüksek basınçlı ve büyük çaplı ürünler için uygundur
- ✓Shrink Wrap ile Palet Ambalajı: Toplu gönderiler ve standart boyutlar için uygundur
- ✓Pas önleyici Yağ Kaplama + Su geçirmez Kağıt: Okyanus taşımacılığı koruması için kullanılır
- ✓Bireysel Plastik Poşet + karton: Küçük bağlantı parçaları ve dişli ürünler için kullanılır
- ✓İşaretlemeyi Temizle: Seviye, boyut, basınç sınıfı, ısı numarası ve PO numarası
Uygulamalar
PEEK threaded flanges are selected for services where corrosion resistance, temizlik, electrical insulation and low system weight are more important than very high pressure capability. They are widely used in specialized industrial piping, OEM equipment and process systems handling aggressive or high-purity media.
| Endüstri | Tipik Uygulamalar | Bu Ürün Neden Kullanılıyor? |
|---|---|---|
| Petrol ve Gaz | Kimyasal enjeksiyon kızakları, analyzer lines and offshore utility systems | Offers corrosion resistance, low weight and reliable threaded installation in compact systems |
| Kimyasal İşleme | Acid and alkali transfer lines, dosing equipment and reactor auxiliary piping | PEEK withstands many aggressive chemicals and avoids metallic contamination |
| Güç Üretimi | Sampling panels, instrumentation cooling lines and specialty auxiliary systems | Provides insulation, dimensional stability and resistance to treated water and process chemicals |
| Su Arıtma | RO kızakları, chemical dosing units, ultrapure water loops and membrane support systems | Suitable for clean service, corrosion resistance and easy maintenance in threaded piping |
| Denizcilik ve Açık Deniz | Light-duty corrosive service lines, onboard chemical systems and monitoring equipment | Resists salt-laden environments and reduces system weight compared with metal flanges |
Neden Seçmelisiniz? SASA FLANGE?
- ✓Global endüstriyel projelere yönelik Dişli Flanşların profesyonel üreticisi
- ✓Özelleştirilmiş boyut, çizimlere göre basınç sınıfı ve malzeme kalitesi
- ✓Tam standart destek: ASME, EN, DIN, JIS, Büyük Britanya, GOST ve müşteri spesifikasyonları
- ✓Isı numarası kontrolü ile malzeme izlenebilirliği ve EN 10204 3.1 malzeme sertifikası
- ✓Kimyasal analiz, mekanik test, PMI testi, hidrostatik ve boyutsal muayene
- ✓Standart ürünler için stok durumu, kurşun zamanı 3-7 günler; özel üretim 15-30 günler
- ✓Deniz için ihracat kalitesinde ambalaj, hava ve kara taşımacılığı
- ✓15+ tedarik konusunda uzun yıllara dayanan deneyim 50+ dünya çapındaki ülkeler
SSS
Q: What is a PEEK threaded flange?
A: A PEEK threaded flange is a non-metallic flange machined from polyether ether ketone with an internal thread for connection to threaded pipe or fittings. It is used where corrosion resistance, electrical insulation, low weight and clean service are required. Compared with welded flanges, it allows easier installation in compact systems and specialized process lines.
Q: What materials are available for PEEK threaded flanges?
A: SASA FLANGE can supply PEEK threaded flanges in virgin PEEK, glass-filled PEEK and carbon-filled PEEK depending on pressure, stiffness and application requirements. Virgin PEEK is preferred for clean and high-purity service, while reinforced grades provide greater rigidity and dimensional stability. Material selection is confirmed according to medium, sıcaklık, pressure and customer specification.
Q: Hangi basınç sınıfı destekleniyor?
A: PEEK threaded flanges are commonly supplied in ASME Class 150 Ve 300, or EN/DIN equivalents such as PN10, PN16, PN25 ve PN40, depending on size and design. Because PEEK is a thermoplastic material, pressure capability must be evaluated together with service temperature, flange thickness and media. SASA FLANGE can recommend suitable dimensions based on project conditions.
Q: Olabilmek SASA FLANGE özel boyutlar sağlayın?
A: Evet. SASA FLANGE can manufacture custom PEEK threaded flanges according to drawings or project requirements, including special outside diameter, kalınlık, delme deseni, iplik formu, gasket face and reinforced material grade. We also support machining to ASME, EN, DIN, JIS and GB drilling dimensions for OEM assemblies, skid packages and replacement components.
Q: Hangi sertifika veriliyor?
A: SASA FLANGE sağlayabilir EN 10204 3.1 malzeme sertifikası, raw material batch documents, dimensional inspection reports and marking traceability for PEEK threaded flanges. Gerektiğinde, we also support PMI identification records, pressure or assembly test reports and full order documentation. Final certification package depends on the selected standard, application and customer project specification.
Bize Ulaşın
If you are looking for peek threaded flanges or related custom flange products, lütfen iletişime geçin SASA FLANGE İstediğiniz boyutta, basınç sınıfı, malzeme kalitesi, standart, yüzey işleme, miktar ve muayene gereksinimleri. Ekibimiz profesyonel teknik çözümler ve rekabetçi fiyat teklifi sunacaktır. 24 saat.
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