説明
Duplex stainless steel industrial valve
二重 2205 トリプルオフセットバタフライバルブ
A high-strength chloride-resistant valve material for offshore, 化学薬品, pulp and water applications. The triple offset butterfly valve configuration is engineered for compact high-temperature or severe-service process isolation.
What is a Duplex 2205 トリプルオフセットバタフライバルブ?
A Duplex 2205 Triple Offset Butterfly Valve combines a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades with a quarter-turn metal-seated design using three geometric offsets to reduce seat rubbing and support severe-service isolation.
Duplex performance depends on balanced microstructure, correct solution heat treatment, controlled welding and component-specific material specifications. Seat-stack design, pressure direction, leakage class, shaft loading, thermal cycling and actuator torque are configuration-specific.
二重 2205 Triple Offset Butterfly Valve specifications
| 製品 | 二重 2205 トリプルオフセットバタフライバルブ |
|---|---|
| Valve construction | Triple-eccentric metal-seated butterfly valve in wafer, lug, double-flanged or butt-weld body pattern |
| Nominal material | 二重 2205 |
| 私たち / EN reference | UNS S32205/S31803; EN 1.4462 |
| Product forms | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Design standards | API 609 そして ASME B16.34; EN 593 option for applicable European projects |
| Pressure testing | API 598, EN 12266-1 or project-specified shell and seat testing |
| 圧力定格 | ASME Class or PN rating verified against exact material, サイズ, construction and design temperature |
| End connections | Wafer, lug, double-flanged or butt-weld body patterns according to design |
| Operation | Gearbox, pneumatic, electric or hydraulic actuator |
| ドキュメント | EN 10204 3.1 material records, pressure test report, GA drawing and project inspection records as ordered |
This is an engineered inquiry product, not a universal stock specification. Final availability depends on valve size, 圧力クラス, material form, trim, seat system, operator, quantity and required code edition.
二重 2205 material selection
| 選定のポイント | Engineering guidance |
|---|---|
| Material profile | a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades |
| Why it is selected | Higher strength than 300-series stainless steels with useful pitting, crevice and chloride stress-corrosion resistance. |
| 代表的なサービス | Offshore production, produced water, パルプと紙, chemical processing and chloride-bearing water systems. |
| Limitations to check | 温度制限, hydrogen-related damage, improper heat treatment and intermetallic phases must be considered. 2205 is not interchangeable with super duplex 2507. |
| Specification route | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Verification | PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification. |
Triple Offset Butterfly Valve design and standards
API 609
Common design basis for butterfly valves; category, body pattern, seat design and edition must be identified.
ASME B16.34
Pressure-temperature and general valve design requirements where applicable.
API 598 / EN 12266-1
Shell and seat testing selected for the applicable project and market.
API 607 / ISO 10497
Fire-safe qualification applies only to the exact seat, seal and valve configuration.
Seal ring, seat stack, pressure direction, shaft/packing system, bearing loads and actuator safety factor must be reviewed as a complete package.
Fire-safe, fugitive-emission, sour-service, oxygen, cryogenic, chlorine and PED requirements apply only when explicitly defined and supported for the exact offered configuration.
代表的な用途
| 業界 | Material service context | Valve selection focus |
|---|---|---|
| 海洋石油とガス | Produced water, utility and selected process systems | Pressure direction, leakage class, metal-seat design, 温度, torque and fire-safe/emissions qualification |
| Pulp and paper | Digesters, bleaching support and chloride-bearing process lines | Pressure direction, leakage class, metal-seat design, 温度, torque and fire-safe/emissions qualification |
| 化学処理 | Organic acids, chlorides and mixed process streams after review | Pressure direction, leakage class, metal-seat design, 温度, torque and fire-safe/emissions qualification |
| Water and desalination | Feed, pretreatment and moderate seawater-related systems | Pressure direction, leakage class, metal-seat design, 温度, torque and fire-safe/emissions qualification |
Application examples are not a corrosion or design approval. The end user must verify process chemistry, 汚染物質, プレッシャー, 温度, 速度, サイクリング, emissions and regulatory requirements.
品質, testing and traceability
Heat-number traceability and EN 10204 3.1 records matched to the ordered component specifications.
PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification.
API 598, EN 12266-1 or project-specified shell and seat testing, with acceptance and leakage criteria stated on the order.
GA drawing, 寸法, マーキング, operation, pressure test and specified NDE/third-party records.
見積依頼チェックリスト
- Valve design standard and required edition
- Nominal size and ASME Class or PN rating
- Exact material specifications for pressure boundary, trim, seats, packing and bolting
- Body pattern, face-to-face, pressure direction, leakage class, seal-ring design and actuation
- End connection, facing and face-to-face requirement
- Fluid composition, 集中, contaminants and solids
- Design and operating pressure/temperature
- PMI, corrosion testing, 臨死体験, witnessing and document requirements
よくある質問
What is the difference between S31803 and S32205?
S32205 has tighter minimum alloying requirements that improve consistency of corrosion performance. Both are used for 2205 products, but the exact UNS grade must be stated.
Why is heat treatment important for duplex valves?
Correct solution heat treatment helps establish the required ferrite-austenite balance and dissolve harmful phases. Improper thermal history can reduce toughness and corrosion resistance.
Which tests are commonly requested for duplex material?
Projects may require PMI, ferrite measurement, ASTM A923 テスト, corrosion testing, impact testing and NDE. Requirements depend on product form, service and project specification.
What are the three offsets?
They separate the shaft from the seat and body centerlines and add a conical sealing geometry, allowing rapid seat disengagement during opening.
Is every triple offset butterfly valve bidirectional?
いいえ. Some designs have a preferred pressure direction or different leakage capability by direction. Confirm the tested performance of the exact configuration.
Can Duplex 2205 be used for every component in this triple offset butterfly valve?
Not automatically. Pressure-boundary, trim, stem or shaft, seating, packing, gasket and bolting materials have different mechanical and corrosion duties. The complete bill of materials must be engineered for the service.
Related Duplex 2205 valve products
Need a broader comparison? View the general stainless steel and alloy butterfly valves guide or browse all バタフライバルブ.
Request a Duplex 2205 Triple Offset Butterfly Valve quotation
Send the valve specification, exact material grades, サイズ, 圧力クラス, operating conditions, 技術審査のための数量と検査要件.
