Tanım
Duplex stainless steel industrial valve
Dubleks 2205 Kama Sürgülü Vana
A high-strength chloride-resistant valve material for offshore, kimyasal, pulp and water applications. The wedge gate valve configuration is engineered for fully open or fully closed isolation with low open-position pressure loss.
Dubleks Nedir? 2205 Kama Sürgülü Vana?
A Duplex 2205 Wedge Gate Valve combines a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades with a full-opening linear isolation design that raises a wedge out of a substantially straight flow path.
Duplex performance depends on balanced microstructure, correct solution heat treatment, controlled welding and component-specific material specifications. A wedge gate valve is not normally used for throttling because partial opening can produce vibration and seat or guide damage.
Dubleks 2205 Wedge Gate Valve specifications
| Ürün | Dubleks 2205 Kama Sürgülü Vana |
|---|---|
| Valve construction | Bolted-bonnet outside-screw-and-yoke rising-stem gate valve with flexible or solid wedge |
| Nominal material | Dubleks 2205 |
| BİZ / EN reference | UNS S32205/S31803; EN 1.4462 |
| Product forms | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Design standards | API 600 Ve ASME B16.34; API 602 for applicable compact forged designs |
| Pressure testing | API 598 or project-specified shell, backseat and closure testing |
| Basınç derecesi | ASME Class or PN rating verified against exact material, boyut, construction and design temperature |
| End connections | RF/RTJ flanged or butt-weld ends according to design |
| Operation | Handwheel, gearbox, electric, pneumatic or hydraulic actuator |
| Dokümantasyon | EN 10204 3.1 material records, pressure test report, GA drawing and project inspection records as ordered |
This is an engineered inquiry product, not a universal stock specification. Final availability depends on valve size, basınç sınıfı, material form, trim, seat system, operator, quantity and required code edition.
Dubleks 2205 material selection
| Seçim noktası | Engineering guidance |
|---|---|
| Material profile | a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades |
| Why it is selected | Higher strength than 300-series stainless steels with useful pitting, crevice and chloride stress-corrosion resistance. |
| Tipik hizmet | Offshore production, produced water, kağıt hamuru ve kağıt, chemical processing and chloride-bearing water systems. |
| Limitations to check | Sıcaklık sınırları, hydrogen-related damage, improper heat treatment and intermetallic phases must be considered. 2205 is not interchangeable with super duplex 2507. |
| Specification route | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Verification | PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification. |
Wedge Gate Valve design and standards
API 600
Common design basis for bolted-bonnet steel gate valves, including material, trim, test ve işaretleme gereksinimleri.
ASME B16.34
General pressure-temperature and valve design requirements within scope.
API 598
Shell, backseat and closure pressure testing when specified.
API 624 / ISO 15848-1
Fugitive-emission qualification is specific to the packing system and qualified valve design.
Wedge flexibility, seat hardfacing, stem/packing system, body cavity drainage, thermal binding risk and operating thrust require service-specific review.
Fire-safe, fugitive-emission, sour-service, oksijen, cryogenic, chlorine and PED requirements apply only when explicitly defined and supported for the exact offered configuration.
Tipik uygulamalar
| Endüstri | Material service context | Valve selection focus |
|---|---|---|
| Açık denizde petrol ve gaz | Produced water, utility and selected process systems | Full-open isolation, wedge/seat materials, thermal effects, packing emissions and operator thrust |
| Pulp and paper | Digesters, bleaching support and chloride-bearing process lines | Full-open isolation, wedge/seat materials, thermal effects, packing emissions and operator thrust |
| Kimyasal işleme | Organic acids, chlorides and mixed process streams after review | Full-open isolation, wedge/seat materials, thermal effects, packing emissions and operator thrust |
| Water and desalination | Feed, pretreatment and moderate seawater-related systems | Full-open isolation, wedge/seat materials, thermal effects, packing emissions and operator thrust |
Application examples are not a corrosion or design approval. The end user must verify process chemistry, kirleticiler, basınç, sıcaklık, hız, bisikletçilik, emissions and regulatory requirements.
Kalite, testing and traceability
Heat-number traceability and EN 10204 3.1 records matched to the ordered component specifications.
PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification.
API 598 or project-specified shell, backseat and closure testing, with acceptance and leakage criteria stated on the order.
GA drawing, boyutlar, işaretleme, operation, pressure test and specified NDE/third-party records.
Teklif talebi kontrol listesi
- Valve design standard and required edition
- Nominal size and ASME Class or PN rating
- Exact material specifications for pressure boundary, trim, seats, packing and bolting
- Flexible or solid wedge, seat/hardfacing, stem arrangement, packing and operator requirements
- End connection, facing and face-to-face requirement
- Fluid composition, konsantrasyon, contaminants and solids
- Design and operating pressure/temperature
- PMI, korozyon testi, ÖYD, witnessing and document requirements
Sık sorulan sorular
What is the difference between S31803 and S32205?
S32205 has tighter minimum alloying requirements that improve consistency of corrosion performance. Both are used for 2205 products, but the exact UNS grade must be stated.
Why is heat treatment important for duplex valves?
Correct solution heat treatment helps establish the required ferrite-austenite balance and dissolve harmful phases. Improper thermal history can reduce toughness and corrosion resistance.
Which tests are commonly requested for duplex material?
Projects may require PMI, ferrite measurement, ASTM A923 test, korozyon testi, impact testing and NDE. Requirements depend on product form, service and project specification.
Can a wedge gate valve be used for throttling?
Normally no. It is intended for fully open or fully closed service; extended partial opening can damage the wedge, seats and guides.
What is the difference between flexible and solid wedges?
A flexible wedge can accommodate limited alignment and thermal effects, while a solid wedge is more rigid. Selection follows the design and service conditions.
Can Duplex 2205 be used for every component in this wedge gate valve?
Not automatically. Pressure-boundary, trim, stem or shaft, seating, paketleme, gasket and bolting materials have different mechanical and corrosion duties. The complete bill of materials must be engineered for the service.
Related Duplex 2205 valve products
Need a broader comparison? View the general stainless steel and alloy gate valves guide or browse all Sürgülü Vanalar.
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