Tanım
Duplex stainless steel industrial valve
Dubleks 2205 Üçlü Ofset Kelebek Vana
A high-strength chloride-resistant valve material for offshore, kimyasal, pulp and water applications. The triple offset butterfly valve configuration is engineered for compact high-temperature or severe-service process isolation.
Dubleks Nedir? 2205 Üçlü Ofset Kelebek Vana?
A Duplex 2205 Triple Offset Butterfly Valve combines a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades with a quarter-turn metal-seated design using three geometric offsets to reduce seat rubbing and support severe-service isolation.
Duplex performance depends on balanced microstructure, correct solution heat treatment, controlled welding and component-specific material specifications. Seat-stack design, pressure direction, leakage class, shaft loading, thermal cycling and actuator torque are configuration-specific.
Dubleks 2205 Triple Offset Butterfly Valve specifications
| Ürün | Dubleks 2205 Üçlü Ofset Kelebek Vana |
|---|---|
| Valve construction | Triple-eccentric metal-seated butterfly valve in wafer, lug, double-flanged or butt-weld body pattern |
| Nominal material | Dubleks 2205 |
| BİZ / EN reference | UNS S32205/S31803; EN 1.4462 |
| Product forms | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Design standards | API 609 Ve ASME B16.34; EN 593 option for applicable European projects |
| Pressure testing | API 598, EN 12266-1 or project-specified shell and seat testing |
| Basınç derecesi | ASME Class or PN rating verified against exact material, boyut, construction and design temperature |
| End connections | Wafer, lug, double-flanged or butt-weld body patterns according to design |
| Operation | Gearbox, pneumatic, electric or hydraulic actuator |
| Dokümantasyon | EN 10204 3.1 material records, pressure test report, GA drawing and project inspection records as ordered |
This is an engineered inquiry product, not a universal stock specification. Final availability depends on valve size, basınç sınıfı, material form, trim, seat system, operator, quantity and required code edition.
Dubleks 2205 material selection
| Seçim noktası | Engineering guidance |
|---|---|
| Material profile | a ferritic-austenitic duplex stainless steel combining higher strength with improved chloride stress-corrosion and localized-corrosion resistance compared with common austenitic grades |
| Why it is selected | Higher strength than 300-series stainless steels with useful pitting, crevice and chloride stress-corrosion resistance. |
| Tipik hizmet | Offshore production, produced water, kağıt hamuru ve kağıt, chemical processing and chloride-bearing water systems. |
| Limitations to check | Sıcaklık sınırları, hydrogen-related damage, improper heat treatment and intermetallic phases must be considered. 2205 is not interchangeable with super duplex 2507. |
| Specification route | Wrought ASTM A182 F60/F51; cast ASTM A995/A890 4A where applicable; heat treatment and corrosion testing defined by order |
| Verification | PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification. |
Triple Offset Butterfly Valve design and standards
API 609
Common design basis for butterfly valves; category, body pattern, seat design and edition must be identified.
ASME B16.34
Pressure-temperature and general valve design requirements where applicable.
API 598 / EN 12266-1
Shell and seat testing selected for the applicable project and market.
API 607 / ISO 10497
Fire-safe qualification applies only to the exact seat, seal and valve configuration.
Seal ring, seat stack, pressure direction, shaft/packing system, bearing loads and actuator safety factor must be reviewed as a complete package.
Fire-safe, fugitive-emission, sour-service, oksijen, cryogenic, chlorine and PED requirements apply only when explicitly defined and supported for the exact offered configuration.
Tipik uygulamalar
| Endüstri | Material service context | Valve selection focus |
|---|---|---|
| Açık denizde petrol ve gaz | Produced water, utility and selected process systems | Pressure direction, leakage class, metal-seat design, sıcaklık, torque and fire-safe/emissions qualification |
| Pulp and paper | Digesters, bleaching support and chloride-bearing process lines | Pressure direction, leakage class, metal-seat design, sıcaklık, torque and fire-safe/emissions qualification |
| Kimyasal işleme | Organic acids, chlorides and mixed process streams after review | Pressure direction, leakage class, metal-seat design, sıcaklık, torque and fire-safe/emissions qualification |
| Water and desalination | Feed, pretreatment and moderate seawater-related systems | Pressure direction, leakage class, metal-seat design, sıcaklık, torque and fire-safe/emissions qualification |
Application examples are not a corrosion or design approval. The end user must verify process chemistry, kirleticiler, basınç, sıcaklık, hız, bisikletçilik, emissions and regulatory requirements.
Kalite, testing and traceability
Heat-number traceability and EN 10204 3.1 records matched to the ordered component specifications.
PMI, MTC, heat treatment records and specified ferrite, ASTM A923 or corrosion testing according to the project material specification.
API 598, EN 12266-1 or project-specified shell and seat testing, with acceptance and leakage criteria stated on the order.
GA drawing, boyutlar, işaretleme, operation, pressure test and specified NDE/third-party records.
Teklif talebi kontrol listesi
- Valve design standard and required edition
- Nominal size and ASME Class or PN rating
- Exact material specifications for pressure boundary, trim, seats, packing and bolting
- Body pattern, face-to-face, pressure direction, leakage class, seal-ring design and actuation
- End connection, facing and face-to-face requirement
- Fluid composition, konsantrasyon, contaminants and solids
- Design and operating pressure/temperature
- PMI, korozyon testi, ÖYD, witnessing and document requirements
Sık sorulan sorular
What is the difference between S31803 and S32205?
S32205 has tighter minimum alloying requirements that improve consistency of corrosion performance. Both are used for 2205 products, but the exact UNS grade must be stated.
Why is heat treatment important for duplex valves?
Correct solution heat treatment helps establish the required ferrite-austenite balance and dissolve harmful phases. Improper thermal history can reduce toughness and corrosion resistance.
Which tests are commonly requested for duplex material?
Projects may require PMI, ferrite measurement, ASTM A923 test, korozyon testi, impact testing and NDE. Requirements depend on product form, service and project specification.
What are the three offsets?
They separate the shaft from the seat and body centerlines and add a conical sealing geometry, allowing rapid seat disengagement during opening.
Is every triple offset butterfly valve bidirectional?
HAYIR. Some designs have a preferred pressure direction or different leakage capability by direction. Confirm the tested performance of the exact configuration.
Can Duplex 2205 be used for every component in this triple offset butterfly valve?
Not automatically. Pressure-boundary, trim, stem or shaft, seating, paketleme, gasket and bolting materials have different mechanical and corrosion duties. The complete bill of materials must be engineered for the service.
Related Duplex 2205 valve products
Need a broader comparison? View the general stainless steel and alloy butterfly valves guide or browse all Kelebek Vanalar.
Request a Duplex 2205 Triple Offset Butterfly Valve quotation
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