설명
제품 세부정보
PEEK threaded flanges are non-metallic threaded flanges machined from polyether ether ketone for joining threaded pipe systems without welding. They offer outstanding resistance to aggressive chemicals, hydrolysis, high purity media and elevated temperatures, while also providing excellent mechanical strength, dimensional stability and electrical insulation. These flanges are widely used in chemical dosing lines, ultrapure water systems, instrumentation, marine utility lines and specialty industrial piping.
SASA FLANGE supplies standard and custom PEEK threaded flanges according to ASME, EN, DIN, JIS, GB and customer drawings. Each order can be supported with raw material verification, chemical analysis reference data, 기계적 테스트, 치수검사, PMI identification where specified, EN 10204 3.1 certificate and full batch number traceability to ensure reliable performance in critical B2B applications.
- ✓제품 이름: PEEK Threaded Flanges
- ✓재료 등급: Virgin PEEK, PEEK GF30, PEEK CF30
- ✓제품 유형: Non-metallic Threaded Flanges
- ✓주요 특징: Excellent chemical resistance, lightweight construction, insulation and high temperature capability
- ✓응용: 화학 처리, 수처리, semiconductor, instrumentation, marine and specialty piping systems
제품 매개변수
| 제품 이름 | PEEK Threaded Flanges |
| 재료 등급 | Virgin PEEK, PEEK GF30, PEEK CF30 |
| 재료 유형 | High-performance thermoplastic polymer |
| 제품 형태 | CNC machined threaded flange |
| 크기 범위 | DN15 – DN300 (1/2 인치 – 12 인치) |
| 압력 등급 | 수업 150 – 300 / PN10 – PN40 |
| 씰링면 | RF, FF, optional flat machined gasket face |
| 표면 처리 | 가공된 천연 마감, deburring, 청소, 보호 포장 |
| 기준 | ASME B16.5, EN 1092-1, DIN, JIS, GB or customer specification |
| 점검 | 화학 분석, 기계적 테스트, PMI 테스트, 차원, 정수압 |
| 자격증 | EN 10204 3.1 재료 인증서 사용 가능 |
| 가공 서비스 | 절단, CNC 가공, 맞춤형 드릴링, 사용자 정의 크기 처리 |
화학 성분
The chemical composition below is provided for reference for industrial PEEK material commonly used in threaded flanges. Final composition depends on the selected raw material grade, such as unfilled or reinforced PEEK, and will follow the applicable manufacturer data sheet and material test certificate supplied with the order.
| 요소 | 기음 | 그리고 | 망 | 피 | 에스 | Cr | ~ 안에 | 모 | 다른 |
|---|---|---|---|---|---|---|---|---|---|
| 콘텐츠 % | 61.0-63.0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 영형 18.0-20.0, 시간 2.0-3.0, glass fiber or carbon fiber optional |
기계적 성질
Mechanical properties of PEEK threaded flanges vary by raw material grade, reinforcement type, machining condition and service temperature. The values below are typical room temperature reference data for commonly used industrial PEEK materials. Final test values may differ by thickness and product geometry and should be confirmed against the supplied batch certificate where required.
| 등급 | 인장강도 | 항복 강도 | 연장 | 경도 | 밀도 |
|---|---|---|---|---|---|
| Virgin PEEK | 95-100 MPa | 90-95 MPa | 20% 분 | 85-90 Shore D | 1.30 g/cm3 |
| PEEK GF30 | 155-165 MPa | 140-150 MPa | 3-5% 분 | 88-90 Shore D | 1.50 g/cm3 |
일반적인 크기 테이블
| 크기 범위 | 압력 등급 | 씰링면 | 재료 | 유효성 |
|---|---|---|---|---|
| DN15 – DN50 | 수업 150 – 300 | RF / FF | Virgin PEEK | 재고 / 생산 |
| DN65 – DN150 | 수업 150 – 300 | RF / FF | Virgin PEEK / PEEK GF30 | 재고 / 생산 |
| DN200 – DN300 | 수업 150 – 300 | RF / FF | PEEK GF30 / PEEK CF30 | 생산 |
| DN350 – DN600 | PN10 – PN16 | FF | Virgin PEEK / PEEK GF30 | 주문 제작 |
다양한 사양 비교
| 유형 | 설명 | 일반적인 사용 |
|---|---|---|
| ASME 스레드 플랜지 | NPT threaded flange machined to ASME B16.5 dimensions with raised or flat face | Instrumentation lines, chemical service, low to moderate pressure threaded piping |
| EN 스레드 플랜지 | BSP or ISO threaded flange produced to EN 1092-1 related drilling dimensions and customer thread requirement | European process plants, utility systems and water treatment skids |
| PEEK GF30 Threaded Flange | Glass fiber reinforced PEEK flange with higher stiffness and better dimensional stability | Chemical dosing, pump connections and support-sensitive piping |
| Custom Machined PEEK Flange | Special drilling, 두께, 스레드 형태, gasket face or non-standard dimensions based on drawing | OEM equipment, semiconductor systems and compact modular units |
동등한 표준 및 국제 이름
PEEK threaded flanges are usually machined to international flange drilling and dimensional standards, while the material itself is supplied as industrial PEEK polymer rather than metallic forging grades. Equivalent standard references below indicate the common flange dimension systems used for interchangeability in global projects, with thread form confirmed according to customer specification.
| 기준 / 지역 | 표준코드 | 일반 등급 / 동등한 |
|---|---|---|
| 미국 | ASME B16.5 | PEEK threaded flange with NPT thread, virgin PEEK or reinforced PEEK |
| 유럽 | EN 1092-1 | PEEK machined flange to PN drilling, BSP or ISO thread on request |
| 독일 | DIN 2527 / 2566 | PEEK threaded flange to DIN drilling pattern, custom thread specification |
| 일본 | JIS B2220 | PEEK threaded flange to JIS drilling dimensions for chemical utility piping |
| 중국 | GB/T 9119 | PEEK threaded flange to GB dimensions, custom machining available |
생산 공정 흐름
SASA FLANGE controls each production stage from qualified PEEK stock selection to final machining and inspection. Strict dimensional control is essential for threaded engagement, bolt hole alignment and gasket sealing reliability in non-metallic flange applications.
- 1. 원료 선택
- 2. 단조 / 절단
- 3. 열처리
- 4. 거친 가공
- 5. 마무리 가공
- 6. 교련
- 7. 표면 처리
- 8. 점검
- 9. 마킹
- 10. 포장
- 11. 배달
| 프로세스 단계 | 설명 | 품질 관리 포인트 |
|---|---|---|
| 원료 | Select certified PEEK rods, plates or billets from approved sources | Material certificate and batch traceability |
| 절단 / Blank Preparation | Cut raw stock to required blank size for machining | Blank size tolerance and material identification |
| Stress Relief | Material conditioning or stress relief where required for dimensional stability | 온도 및 유지 시간 제어 |
| 가공 | Machine sealing face, 실, bolt holes and outside diameter | Dimensional accuracy, thread quality and surface finish |
| 점검 | 배송 전 최종 검사 | 차원, appearance, 마킹, PMI identification and pressure test if specified |
제품검사
1. 화학성분 검사
For PEEK threaded flanges, chemical composition verification is based on the polymer supplier certificate and incoming raw material identification. SASA FLANGE reviews batch data for base resin and reinforced grades to confirm the correct material type is used. This helps ensure the flange meets the expected chemical resistance, purity level and application requirement before machining.
2. 기계적 성질 테스트
Mechanical property control includes review of raw material data and, 필요할 때, reference testing for tensile strength, yield behavior, elongation and hardness of the selected PEEK grade. These checks help confirm the flange material has suitable strength and dimensional stability for threaded joint service, especially in chemical, water treatment and OEM process equipment applications.
3. 치수검사
Each PEEK threaded flange is checked for flange outside diameter, 두께, 볼트 서클, hole diameter, facing height and thread accuracy. Sealing face flatness and machined finish are also inspected to support proper gasket compression and leak-tight assembly. Dimensional inspection is especially important for non-metallic flanges because correct fit directly affects performance and service life.
4. PMI 테스트 및 수압 테스트
PMI for PEEK flanges is generally applied as raw material identification and batch verification rather than alloy chemistry analysis used for metals. When specified, SASA FLANGE can support assembly-level hydrostatic pressure testing or mating system verification. EN 10204 3.1 자격증, dimensional reports and material traceability documents are supplied to support quality assurance for project orders.
제품 포장
- ✓나무로 되는 케이스 포장: 고압, 대구경 제품에 적합
- ✓수축 랩을 사용한 팔레트 포장: 일괄 배송 및 표준 크기에 적합
- ✓녹 방지 오일 코팅 + 방수 종이: 해상 화물 보호에 사용
- ✓개별 비닐봉지 + 판지 상자: 소형 피팅 및 나사산 제품에 사용됩니다.
- ✓명확한 표시: 등급, 크기, 압력 등급, 히트 번호 및 PO 번호
응용
PEEK threaded flanges are selected for services where corrosion resistance, 청결, electrical insulation and low system weight are more important than very high pressure capability. They are widely used in specialized industrial piping, OEM equipment and process systems handling aggressive or high-purity media.
| 산업 | 일반적인 응용 분야 | 이 제품을 사용하는 이유 |
|---|---|---|
| 석유 및 가스 | 화학 주입 스키드, analyzer lines and offshore utility systems | Offers corrosion resistance, low weight and reliable threaded installation in compact systems |
| 화학 처리 | Acid and alkali transfer lines, dosing equipment and reactor auxiliary piping | PEEK withstands many aggressive chemicals and avoids metallic contamination |
| 발전 | Sampling panels, instrumentation cooling lines and specialty auxiliary systems | Provides insulation, dimensional stability and resistance to treated water and process chemicals |
| 수처리 | RO 스키드, chemical dosing units, ultrapure water loops and membrane support systems | Suitable for clean service, corrosion resistance and easy maintenance in threaded piping |
| 해양 및 해양 | Light-duty corrosive service lines, onboard chemical systems and monitoring equipment | Resists salt-laden environments and reduces system weight compared with metal flanges |
왜 선택해야 할까요? SASA FLANGE?
- ✓글로벌 산업 프로젝트를 위한 Threaded Flange 전문 제조업체
- ✓맞춤형 크기, 도면에 따른 압력 등급 및 재료 등급
- ✓전체 표준 지원: ASME, EN, DIN, JIS, GB, GOST 및 고객 사양
- ✓열수 제어를 통한 재료 추적성 및 EN 10204 3.1 재료 인증서
- ✓화학 분석, 기계적 테스트, PMI 테스트, 정수압 및 치수 검사
- ✓표준 품목의 재고 가용성, 리드타임 3-7 날; 맞춤 생산 15-30 날
- ✓해상 수출용 포장, 항공 및 육상 운송
- ✓15+ 수년간의 경험 공급 50+ 전세계 국가
FAQ
큐: What is a PEEK threaded flange?
에이: A PEEK threaded flange is a non-metallic flange machined from polyether ether ketone with an internal thread for connection to threaded pipe or fittings. It is used where corrosion resistance, electrical insulation, low weight and clean service are required. Compared with welded flanges, it allows easier installation in compact systems and specialized process lines.
큐: What materials are available for PEEK threaded flanges?
에이: SASA FLANGE can supply PEEK threaded flanges in virgin PEEK, glass-filled PEEK and carbon-filled PEEK depending on pressure, stiffness and application requirements. Virgin PEEK is preferred for clean and high-purity service, while reinforced grades provide greater rigidity and dimensional stability. Material selection is confirmed according to medium, 온도, pressure and customer specification.
큐: 지원되는 압력 등급?
에이: PEEK threaded flanges are commonly supplied in ASME Class 150 그리고 300, or EN/DIN equivalents such as PN10, PN16, PN25 and PN40, depending on size and design. Because PEEK is a thermoplastic material, pressure capability must be evaluated together with service temperature, flange thickness and media. SASA FLANGE can recommend suitable dimensions based on project conditions.
큐: 할 수 있다 SASA FLANGE 맞춤형 사이즈 공급?
에이: 예. SASA FLANGE can manufacture custom PEEK threaded flanges according to drawings or project requirements, including special outside diameter, 두께, 드릴링 패턴, 스레드 형태, gasket face and reinforced material grade. We also support machining to ASME, EN, DIN, JIS and GB drilling dimensions for OEM assemblies, skid packages and replacement components.
큐: 어떤 인증서가 제공되나요??
에이: SASA FLANGE 제공할 수 있다 EN 10204 3.1 재료 인증서, raw material batch documents, dimensional inspection reports and marking traceability for PEEK threaded flanges. 필요한 경우, we also support PMI identification records, pressure or assembly test reports and full order documentation. Final certification package depends on the selected standard, application and customer project specification.
저희에게 연락하십시오
If you are looking for peek threaded flanges or related custom flange products, 연락주세요 SASA FLANGE 필요한 크기로, 압력 등급, 재료 등급, 기준, 표면 처리, 수량 및 검사 요구 사항. 우리 팀은 전문적인 기술 솔루션과 경쟁력 있는 견적을 제공할 것입니다. 24 시간.
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