설명
목차
- Specifications of 904L Stainless Steel Flanges
- Size Range of SS 904L Flanges (in Inches)
- Chemical Composition of ASME SA182 904L Weld Neck Raised Face Flanges
- Mechanical & Physical Characteristics of DIN 1.4539 904L 플랜지
- Variety of Industrial Flanges Made from UNS N08904 스테인레스 스틸
- 904L Stainless Steel Flange Equivalent Grades and Standards
- Thermal Properties of DIN 1.4539 Ring-Type Joint Flanges
- Applications of Stainless Steel F904L Flanges
- Physical Parameters of 904L Stainless Steel Flanges
- Weight Chart for ASTM A182 F904L Long Weld Neck Flanges
- ANSI B16.5 F904L Ring Type Joint Flange Dimension Chart
- Pressure Rating Details for Stainless Steel F904L Weld Neck Flanges
Stainless Steel Flange
904L stainless steel flanges are high-alloy components designed for use in highly corrosive environments. Manufactured from UNS N08904 (DIN 1.4539), these flanges offer exceptional resistance to strong reducing acids such as sulfuric acid, as well as excellent performance against chloride-induced pitting and crevice corrosion. With low carbon content and added copper, 904L flanges maintain strength while preventing intergranular corrosion after welding. They are widely used in chemical processing, marine applications, 의약품, and pollution control equipment. Available types include weld neck, 눈이 먼, 슬립온, 소켓 용접, 랩 조인트, 및 스레드 플랜지, conforming to standards such as ASTM A182 and ANSI B16.5. Their durability and corrosion resistance make them ideal for critical piping systems in aggressive environments.
Specifications of 904L Stainless Steel Flanges
| 명세서 | ASTM A182 / ASME SA182 |
|---|---|
| 수업 | 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc. |
| 크기 | 1/2″ (15 주의) to 48″ (1200주의) |
| 표준 | 안시/ASME B16.5, B16.48, BS4504, 비 16.47 시리즈 A & 비, BS 10, EN-1092, DIN, 등. |
Size Range of SS 904L Flanges (in Inches)
| 공칭 파이프 크기 | Outside Diameter of Flange | Thickness of Flange | Diameter of Raised Face | Diameter of Hub at Base | Length Thru Hub | Diameter or Bore | Diameter of Hub at Bevel | Radius of Fillet | Depth of Socket | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 용접 목 | Slip-On Threaded Socket | 랩조인트 | Slip-on Socket | 랩조인트 | ||||||||
| 영형 | 큐 | R | X | Y | Y | Y | 여 | 비 | 시간 | r | Z | |
| 1/2 | 3-1/2 | 7/16 | 1-3/8 | 1-3/16 | 1-7/8 | 5/8 | 5/8 | .88 | .90 | .84 | 1/8 | 3/8 |
| 3/4 | 3-7/8 | 1/2 | 1-11/16 | 1-1/2 | 2-1/16 | 5/8 | 5/8 | 1.09 | 1.11 | 1.05 | 1/8 | 7/16 |
| 1 | 4-1/4 | 9/16 | 2 | 1-15/16 | 2-3/16 | 11/16 | 11/16 | 1.36 | 1.38 | 1.32 | 1/8 | 1/2 |
| 1-1/4 | 4-5/8 | 5/8 | 2-1/2 | 2-5/16 | 2-1/4 | 13/16 | 13/16 | 1.70 | 1.72 | 1.66 | 3/16 | 9/16 |
| 1-1/2 | 5 | 11/16 | 2-7/8 | 2-9/16 | 2-7/16 | 7/8 | 7/8 | 1.95 | 1.97 | 1.90 | 1/4 | 5/8 |
| 2 | 6 | 3/4 | 3-5/8 | 3-1/16 | 2-1/2 | 1 | 1 | 2.44 | 2.46 | 2.38 | 5/16 | 11/16 |
| 2-1/2 | 7 | 7/8 | 4-1/8 | 3-9/16 | 2-3/4 | 1-1/8 | 1-1/8 | 2.94 | 2.97 | 2.88 | 5/16 | 3/4 |
| 3 | 7-1/2 | 15/16 | 5 | 4-1/4 | 2-3/4 | 1-3/16 | 1-3/16 | 3.57 | 3.60 | 3.50 | 3/8 | 13/16 |
| 3-1/2 | 8-1/2 | 15/16 | 5-1/2 | 4-13/16 | 2-13/16 | 1-1/4 | 1-1/4 | 4.07 | 4.10 | 4.00 | 3/8 | 7/8 |
| 4 | 9 | 15/16 | 6-3/16 | 5-5/16 | 3 | 1-5/16 | 1-5/16 | 4.57 | 4.60 | 4.50 | 7/16 | 15/16 |
| 5 | 10 | 15/16 | 7.5/16 | 6-7/16 | 3-1/2 | 1-7/16 | 1-7/16 | 5.66 | 5.69 | 5.56 | 7/16 | 15/16 |
| 6 | 11 | 1 | 8-1/2 | 7-9/16 | 3-1/2 | 1-9/16 | 1-9/16 | 6.72 | 6.75 | 6.63 | 1/2 | 1-1/16 |
| 8 | 13-1/2 | 1-1/8 | 10-5/8 | 9-11/16 | 4 | 1-3/4 | 1-3/4 | 8.72 | 8.75 | 8.63 | 1/2 | 1-1/4 |
| 10 | 16 | 1-3/16 | 12-3/4 | 12 | 4 | 1-15/16 | 1-15/16 | 10.88 | 10.92 | 10.75 | 1/2 | 1-5/16 |
| 12 | 19 | 1-1/4 | 15 | 14-3/8 | 4-1/2 | 2-3/16 | 2-3/16 | 12.88 | 12.92 | 12.75 | 1/2 | 1-9/16 |
| 14 | 21 | 1-3/8 | 16-1/4 | 15-3/4 | 5 | 2-1/4 | 3-1/8 | 14.14 | 14.18 | 14.00 | 1/2 | 1-5/8 |
| 16 | 23-1/2 | 1-7/16 | 18-1/2 | 18 | 5 | 2-1/2 | 3-7/16 | 16.16 | 16.19 | 16.00 | 1/2 | 1-3/4 |
| 18 | 25 | 1-9/16 | 21 | 19-7/8 | 5-1/2 | 2-11/16 | 3-13/16 | 18.18 | 18.20 | 18.00 | 1/2 | 1-15/16 |
| 20 | 27-1/2 | 1-11/16 | 23 | 22 | 5-11/16 | 2-7/8 | 4-1/16 | 20.20 | 20.25 | 20.00 | 1/2 | 2-1/8 |
| 24 | 32 | 1-7/8 | 27-1/4 | 26-1/8 | 6 | 3-1/4 | 4-3/8 | 24.25 | 24.25 | 24.00 | 1/2 | 2-1/2 |
Chemical Composition of ASME SA182 904L Weld Neck Raised Face Flanges
| 등급 | 기음 | 망 | 그리고 | 피 | 에스 | Cr | 모 | ~ 안에 | 구리 |
| SS 904L | 0.020 최대 | 2 최대 | 1.00 최대 | 0.040 최대 | 0.030 최대 | 19.00 – 23.00 | 4.00 – 5.00 최대 | 23.00 – 28.00 | 1.00 – 2.00 |
Mechanical & Physical Characteristics of DIN 1.4539 904L 플랜지
| 밀도 | 녹는점 | 인장강도 | 항복 강도 (0.2%오프셋) | 연장 |
| 7.95 g/cm3 | 1350 ℃ (2460 °F) | Psi – 71000 , MPa – 490 | Psi – 32000 , MPa – 220 | 35 % |
Variety of Industrial Flanges Made from UNS N08904 스테인레스 스틸
 |  |  |  |
| 블라인드 플랜지 | 랩 조인트 플랜지 | 긴 용접 넥 플랜지 | 플레이트 플랜지 |
 |  |  |  |
| 플랜지 줄이기 | Ring Type Joint Flanges | 슬립 온 플랜지 | 소켓 용접 플랜지 |
 |  |  |  |
| 용접 넥 플랜지 | 혀 & Groove Flanges | 스레드 / Screwed Flanges | 스펙터클 블라인드 플랜지 |
904L Stainless Steel Flange Equivalent Grades and Standards
| 기준 | 소재 번호. | 우리를 | JIS | BS | KS | AFNOR | EN |
| SS 904L | 1.4539 | N08904 | SUS 904L | 904S13 | STS 317J5 | Z2 NCDU 25-20 | X1NiCrMoCu25-20-5 |
Thermal Properties of DIN 1.4539 Ring-Type Joint Flanges
DIN 1.4539, also known as Alloy 904L or UNS N08904, is an austenitic stainless steel designed for exceptional corrosion resistance, particularly in aggressive environments. When used in 링형 조인트 (RTJ) 플랜지, its thermal properties are critical for ensuring sealing performance and dimensional stability under varying temperature conditions.
| 재산 | Value | Notes |
|---|---|---|
| Thermal Conductivity (at 20°C) | ~12.0 W/m·K | Lower than carbon steel, typical of austenitic SS |
| Specific Heat Capacity (at 20°C) | ~500 J/kg·K | High thermal inertia, suitable for stable operation |
| Coefficient of Thermal Expansion | ~16.5 µm/m·K (from 20–100°C) | Important for gasket fit in RTJ sealing surfaces |
| Melting Range | 1300 – 1390°C | Indicates safe upper limit for high-temp service |
| Maximum Continuous Service Temp | ~400°C (in oxidizing environments) | 이 너머, corrosion resistance may reduce |
| Thermal Shock Resistance | 보통의 | Preheating and slow cooling are recommended in cyclic heating scenarios |
These thermal characteristics make DIN 1.4539 RTJ flanges ideal for high-temperature, high-pressure sealing applications in chemical processing, 정련소, and offshore installations, where thermal cycling and aggressive media are present. Proper design allowances for expansion and thermal stress are essential to maintain joint integrity.
Applications of Stainless Steel F904L Flanges
화학 처리 공장
Resistant to strong acids such as sulfuric, phosphoric, and acetic acids, 904L weld neck flanges are ideal for piping systems handling corrosive fluids.기름 & Gas Refineries
Used in offshore and onshore installations, especially where resistance to chloride-induced stress corrosion cracking is required.Desalination Plants
Excellent performance in high-chloride environments makes them suitable for seawater treatment and desalination piping systems.제약 & Food Processing Industries
Non-reactive and hygienic surface properties make F904L flanges suitable for clean-in-place (CIP) systems and sterile fluid pipelines.펄프 & Paper Industry
Used in bleach plants and acidic process lines due to their resistance to oxidizing media.해양공학
Preferred in shipbuilding and offshore platforms due to their durability in saline water environments.Pollution Control Equipment
Employed in flue gas desulfurization (FGD) 시스템, especially in scrubber assemblies and acid gas lines.
Physical Parameters of 904L Stainless Steel Flanges
| 재산 | Value | 설명 |
|---|---|---|
| 밀도 | 8.0 g/cm3 (8000 kg/m³) | High-density material suitable for pressure retention |
| Modulus of Elasticity | ~200 GPa (at 20°C) | Indicates good rigidity and deformation resistance |
| Poisson’s Ratio | ~0.30 | Ratio of lateral to axial strain |
| Thermal Conductivity | ~12 W/m·K (at 20°C) | Lower than carbon steel; affects heat dissipation rate |
| Specific Heat Capacity | ~500 J/kg·K (at 20°C) | Reflects energy required to raise temperature |
| Electrical Resistivity | ~0.95 µΩ·m | Higher than common stainless grades, reducing galvanic effects |
| Magnetic Permeability | ~1.0 (non-magnetic in annealed condition) | Suitable for non-magnetic applications |
| Melting Range | 1300 – 1390°C | Relevant for welding and high-temperature environments |
Weight Chart for ASTM A182 F904L Long Weld Neck Flanges
메모: The actual weight may vary slightly depending on exact dimensions, 플랜지 두께, neck length, and manufacturing tolerances.
| Pipe Normal Diam. | O.D. 플랜지 | Thk. Of Flange Min | Diam. ~의 Hub | Diameter of Raised Face | Length Hub.Y | Thread Length | Diam. of Bolt Circle | Diam. of Bolt Holes | Number of Bolts | Diam. ~의 볼트 (인치) | KG | LB | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 인치 | dn | 영형 | 기음 | X | G | Y | 티 | BC | BH | BN | BD | ||
| 1/2″ | 15 | 89.00 | 11.20 | 30.20 | 35.10 | 15.70 | 15.70 | 60.50 | 15.80 | 4 | 1/2″ | 0.4 | 0.9 |
| 3/4″ | 20 | 98.50 | 12.70 | 38.10 | 42.90 | 15.70 | 15.70 | 69.90 | 15.80 | 4 | 1/2″ | 0.7 | 1.5 |
| 1″ | 25 | 108.00 | 14.20 | 49.30 | 50.80 | 17.50 | 17.50 | 79.30 | 15.80 | 4 | 1/2″ | 0.8 | 1.8 |
| 1-1/4″ | 32 | 117.50 | 15.70 | 58.70 | 63.50 | 20.60 | 20.60 | 88.90 | 15.80 | 4 | 1/2″ | 1.2 | 2.6 |
| 1-1/2″ | 40 | 127.00 | 17.50 | 65.00 | 73.20 | 22.40 | 22.40 | 98.60 | 15.80 | 4 | 1/2″ | 1.5 | 3.3 |
| 2″ | 50 | 152.50 | 19.10 | 77.70 | 91.90 | 25.40 | 25.40 | 120.70 | 19.10 | 4 | 5/8″ | 2.3 | 5.1 |
| 2-1/2″ | 65 | 178.00 | 22.40 | 90.40 | 104.60 | 28.40 | 28.40 | 139.70 | 19.10 | 4 | 5/8″ | 3.7 | 8.1 |
| 3″ | 80 | 190.50 | 23.90 | 108.00 | 127.00 | 30.20 | 30.20 | 152.40 | 19.10 | 4 | 5/8″ | 4.1 | 9 |
| 3-1/2″ | 90 | 216.00 | 23.90 | 122.20 | 139.70 | 31.80 | 31.80 | 177.80 | 19.10 | 8 | 5/8″ | 5.1 | 11.2 |
| 4″ | 100 | 228.50 | 23.90 | 134.90 | 157.20 | 33.30 | 33.30 | 190.50 | 19.10 | 8 | 5/8″ | 5.9 | 13 |
| 5″ | 125 | 254.00 | 23.90 | 163.60 | 185.70 | 36.60 | 36.60 | 215.90 | 22.40 | 8 | 3/4″ | 7 | 15.4 |
| 6″ | 150 | 279.50 | 25.40 | 192.00 | 215.90 | 39.60 | 39.60 | 241.30 | 22.40 | 8 | 3/4″ | 8.4 | 18.5 |
| 8″ | 200 | 343.00 | 28.40 | 246.10 | 269.70 | 44.50 | 44.50 | 298.50 | 22.40 | 8 | 3/4″ | 13 | 28.6 |
| 10″ | 250 | 406.50 | 30.20 | 304.80 | 323.90 | 49.30 | 49.30 | 362.00 | 25.40 | 12 | 7/8″ | 18 | 39.5 |
| 12″ | 300 | 482.50 | 31.80 | 365.30 | 381.00 | 55.60 | 55.60 | 431.80 | 25.40 | 12 | 7/8″ | 29 | 64 |
| 14″ | 350 | 533.50 | 35.10 | 400.10 | 412.80 | 57.20 | 57.20 | 476.30 | 28.50 | 12 | 1″ | 39 | 86 |
| 16″ | 400 | 597.00 | 36.60 | 457.20 | 469.90 | 63.50 | 63.50 | 539.80 | 28.50 | 16 | 1″ | 47 | 103 |
| 18″ | 450 | 635.00 | 39.60 | 505.00 | 533.40 | 68.30 | 68.30 | 577.90 | 31.80 | 16 | 1 1/8″ | 57 | 126 |
| 20″ | 500 | 698.50 | 42.90 | 558.80 | 584.20 | 73.20 | 73.20 | 635.00 | 31.80 | 20 | 1 1/8″ | 76 | 167 |
| 24″ | 600 | 813.00 | 47.80 | 663.40 | 692.20 | 82.60 | 82.60 | 749.30 | 35.10 | 20 | 1 1/4″ | 97 | 214 |
ANSI B16.5 F904L Ring Type Joint Flange Dimension Chart
재료: ASTM A182 F904L (UNS N08904, DIN 1.4539)
Unit: mm (밀리미터), unless noted
| 기준 | 수업 | 지름 | 볼트 원 직경 | Number of Bolts | Bolt Size | Diameter of Bolt Hole |
|---|---|---|---|---|---|---|
| AS4087 | PN14 | 95 | 67 | 4 | M12 | 14 |
| 처럼 2129 플랜지 | Table C | 95 | 67 | 4 | 13 | 14 |
| Table D | 95 | 67 | 4 | 13 | 14 | |
| Table E | 95 | 67 | 4 | 13 | 14 | |
| Table F | 95 | 67 | 4 | 13 | 14 | |
| Table H | 114 | 83 | 4 | 16 | 17 | |
| Table J | 114 | 83 | 4 | 16 | 17 | |
| ANSI B16.5 | ANSI 150 | 89 | 60 | 4 | 13 | 16 |
| ANSI 300 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 600 | 95 | 67 | 4 | 13 | 16 | |
| ANSI 900 | 121 | 83 | 4 | 19 | 22 | |
| ANSI 1500 | 121 | 83 | 4 | 19 | 22 | |
| ISO 7005 (DIN) 플랜지 | PN6 | 80 | 55 | 4 | M10 | 11 |
| PN10 | 95 | 65 | 4 | M12 | 14 | |
| PN16 | 95 | 65 | 4 | M12 | 14 | |
| PN20 | 90 | 60.5 | 4 | M14 | 16 | |
| PN25 | 95 | 65 | 4 | M12 | 14 | |
| PN40 | 95 | 65 | 4 | M12 | 14 |
Pressure Rating Details for Stainless Steel F904L Weld Neck Flanges
| Flange Class | Max Pressure @ 100°F (38℃) | Max Pressure @ 200°F (93℃) | Max Pressure @ 400°F (204℃) |
|---|---|---|---|
| 수업 150 | 285 psi (19.6 bar) | 235 psi (16.2 bar) | 170 psi (11.7 bar) |
| 수업 300 | 740 psi (51.0 bar) | 605 psi (41.7 bar) | 460 psi (31.7 bar) |
| 수업 600 | 1480 psi (102.0 bar) | 1210 psi (83.4 bar) | 920 psi (63.4 bar) |
| 수업 900 | 2220 psi (153.1 bar) | 1815 psi (125.1 bar) | 1380 psi (95.1 bar) |
| 수업 1500 | 3705 psi (255.4 bar) | 3025 psi (208.5 bar) | 2295 psi (158.3 bar) |
| 수업 2500 | 6170 psi (425.3 bar) | 5040 psi (347.6 bar) | 3825 psi (263.8 bar) |
Key Notes:
These ratings apply to F904L weld neck flanges manufactured in accordance with ASME B16.5 using ASTM A182 F904L forging material.
904L has excellent corrosion resistance, especially in acidic and chloride-rich environments, making it suitable for high-pressure chemical and marine systems.
Actual operating pressure should also consider factors like gasket type, bolt torque, 플랜지 면 마감, and system design.
If you need pressure ratings at higher temperatures (예를 들어, 600°F or 800°F), or want EN 1092-1 PN rating equivalents, I can provide that as well.
